Eclipse PulsePak Installation Manual Download Page 7

7

Eclipse PulsePak Valve Train Segments, V1,  Installation Guide 791-2, 8/10/2010

Information on the EN standards and where to get
them is available from: 

Comité Européen de Normalisation 

Stassartstraat 36

B-1050 Brussels
Phone: +32-25196811

Fax: +32-25196819

www.cen.eu

Comité Européen de Normalisation Electronique 

Stassartstraat 36

B-1050 Brussels
Phone: +32-25196871

Fax: +32-25196919 

www.cenelec.org

Checklist Before Installation

Placement

The valve train should be installed in an accessible
ventilated location, level to a horizontal or vertical position,
and supported to solid structural elements. Locate the
valve train to avoid excessive numbers of bends and
fittings in the interconnecting piping.

Access

Provide ready access to the manual valves and test ports
for maintenance and testing.

Environment

The components should be mounted in an area that will be
within the environmental conditions specified in
Datasheets 791-3 or 791-4. Check the following items:

• Voltage, frequency and stability of the electrical

power

• Ambient temperature and humidity

• Area classification is non-hazardous

•  Exposure to sunlight, water, ice, wind, and vibration

Preparation for Installation

Protect and prevent contamination of the piping during
installation. Remove any packing and shipping materials
and inspect for foreign objects in the piping.

Ŷ

  Make sure all devices are properly oriented with

respect to flow direction and vertical (gravity)
orientations.

Ŷ

  Avoid severe size reductions in pipe connections,

unnecessary fittings, and excessive numerous
bends that may cause additional flow restriction
and pressure loss.

Installation

Mechanical Support

The installation must comply with local gas piping codes.
Brackets or hangers must support the gas piping at
intervals short enough to support the weight and to damp
out excessive vibration. Provisions shall be made for
expansion and contraction and for structural settlement
that may affect the piping.

Flow

The valve train segments and components are
manufactured to allow flow in only one direction. Verify
that the flow direction is correct. See Figure 3.1 through
Figure 3.3 for proper flow direction.

Figure 3.1 Gas Valve Train

Figure 3.2 Air Valve Train with Modular Bypass

Figure 3.3 Air Valve Train with Piped Bypass

NOTICE

Gas

Inlet

Ratio

Regulator

Union

Gas

Outlet

Gas

Valves

Air

Inlet

Air

Valve

Union

Air

Outlet

Air

Inlet

Air

Valve

Union

Air

Outlet

Summary of Contents for PulsePak

Page 1: ...Eclipse PulsePak Valve Train Segments Gas Valve Train 2 1 2 3 Air Valve Train NFPA and CE Models 791 2 Installation Guide 8 10 2010 Version 1 ...

Page 2: ...our customers Please send your corrections and comments to our Marketing Communications Manager It must be understood that Eclipse s liability for its product whether due to breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential includin...

Page 3: ... Training 5 Replacement Parts 5 3 Installation 6 Introduction 6 Handling Storage 6 Approval of Components 6 Checklist Before Installation 7 Installation 7 Checklist After Installation 8 4 Adjustment Start and Stop 9 Before Applying Gas 9 Tests 9 Leakage Rate Limits 10 5 Maintenance Troubleshooting 11 Introduction 11 Maintenance 11 Monthly Checklist 11 Yearly Checklist 11 Troubleshooting Guide 11 A...

Page 4: ... found in the zone panel or through the T400 Flame Safety Unit Low fire bypass with flow adjustment Quick electrical disconnect To fully meet the requirements of local codes these sub assemblies will require additional components such as a drip leg strainer filter dryer regulator high and low gas pressure switches air flow switch and overpressure protection depending on the end use application Whe...

Page 5: ... to light a burner if it shows signs of damage or malfunction Ŷ This manual provides information for the use of these valve trains for their specific design purpose Do not deviate from any instructions or application limits in this manual without written advice from Eclipse Capabilities Only qualified personnel with good mechanical aptitude and experience with combustion equipment should adjust ma...

Page 6: ...or standards and must be listed for combustion safety by an independent testing agency Typical application examples include American NFPA 86 with listing marks from UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70 IEC60364 CSA C22 BS7671 Gas Piping All...

Page 7: ...re to sunlight water ice wind and vibration Preparation for Installation Protect and prevent contamination of the piping during installation Remove any packing and shipping materials and inspect for foreign objects in the piping Ŷ Make sure all devices are properly oriented with respect to flow direction and vertical gravity orientations Ŷ Avoid severe size reductions in pipe connections unnecessa...

Page 8: ...g the pressure evenly distributed Take care to avoid undue strain on valves fittings and other accessories Do not install undersized bolts to make up for misalignment of bolt holes Electrical Wiring All electrical wiring must be done in accordance with the national electrical code the local utility company and municipal agency requirements Before making any electrical connections compare the elect...

Page 9: ...p and investigate if the valve seats may be leaking 6 Apply power to the upstream shutoff valve Verify there is a pressure rise on the upstream shutoff valve test port and there is not a pressure rise at the down stream shutoff valve test port If there is a pressure rise at the down stream shutoff valve stop and investigate if the valve seat may be leaking 7 Finally apply power to both shut off va...

Page 10: ... 30 seconds to charge the volume between the valve seat and manual outlet valve 10 Count the bubbles for the next minute if the number is greater than that allowed by local standards then the valve must be serviced see the following chart for guidelines 11 Remove power remove the tubing and close the test ports Leakage Rate Limits NPT in DN mm UL 429 ANSI Z21 21 CSA6 5 Bubbles min FM7400 Bubbles m...

Page 11: ...nthly Checklist Inspect and tighten loose mechanical components Look for signs of damage and repair as needed Clean the external surfaces Yearly Checklist Perform all monthly checklists plus Check tightness of wiring connections Check for gas pipe leaks Perform safety shut off valve seat leak test Troubleshooting Guide CAUTION Problem Possible Cause Solution Gas valves not opening Loss of power Ch...

Page 12: ...12 Eclipse PulsePak Valve Train Segments V1 Installation Guide 791 2 8 10 2010 NOTES ...

Page 13: ...r mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By cubic foot ft cubic meter m 2 832 x 10 2 cubic foot hour cfh cubic meter hour m h 2 832 x 10 2 degrees Fahrenheit F degrees Celsius C F 32 x 5 9 pound lb kilogram kg 0 454 BTU hr kilowa...

Page 14: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com ...

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