Eclipse PulsePak Installation Manual Download Page 4

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Eclipse PulsePak Valve Train Segments, V1,  Installation Guide 791-2, 8/10/2010

Introduction

Product Description

The Pulsepak Valve Train Segments are sub-assemblies
used for pulse firing applications globally. Standardization
results in quicker throughput and a reduction of errors
from the beginning stages of quotations through the
stages of commissioning, operation and maintenance.
These segments include: 

Gas:

•  Two safety shut off valves with flow adjustment

NOTE:

 Maximum number of cycles for the safety 

shutoff valves is 1,000,000. It is recommended to 
replace the valves at 90% of that cycle capacity. A 
cycle counter can be found in the zone panel or 
through the T400 Flame Safety Unit.

•  Ratio regulator with low fire bypass

Ŷ

  Ratio regulator may be adjustable for gas rich

situation. Verify that the bias adjustment on the
ratio regulator is set for a safe setting.

• Permanent and ready means for leak testing

•  Outlet manual isolation valve

• Visual position indicators

• Quick electrical disconnects

Air:

•  Control valve with flow adjustment

NOTE:

 Maximum number of cycles for the control 

valve is 1,000,000. It is recommended to replace the 
valves at 90% of that cycle capacity. A cycle counter 
can be found in the zone panel or through the T400 
Flame Safety Unit.

•  Low fire bypass with flow adjustment

• Quick electrical disconnect

To fully meet the requirements of local codes, these sub-
assemblies will require additional components, such as a
drip leg, strainer, filter, dryer, regulator, high and low gas
pressure switches, air flow switch, and overpressure
protection depending on the end-use application.

Where this document refers to NFPA 86, it is for the 2007
edition. For EN 746-2, it is for the 1997 edition with
foresight of the 2006 draft document.

Audience

This manual has been written for personnel already
familiar with all aspects of gas valves, safety devices and
piping components, also referred to as “the valve train”.

These aspects are:

• Design / Selection

• Use

• Maintenance

• Safety

The audience is expected to be qualified and have
experience of this type of equipment and its working
environment.

Purpose

The purpose of this manual is to make sure that the design
of a safe, effective and trouble-free combustion system is
carried out.

PulsePak Documents

Installation Guide No. 791-2

• This document

Datasheets No. 791-3 and 791-4

•  Available for NFPA and CE models

•  Required to complete design calculations in this 

guide

Design Guide No. 862

• Used with datasheets to design your valve train

Related Documents

•  EFE 825 (Combustion Engineering Guide)

•  Eclipse Bulletins and Information Guides: 791, 862

CAUTION

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Summary of Contents for PulsePak

Page 1: ...Eclipse PulsePak Valve Train Segments Gas Valve Train 2 1 2 3 Air Valve Train NFPA and CE Models 791 2 Installation Guide 8 10 2010 Version 1 ...

Page 2: ...our customers Please send your corrections and comments to our Marketing Communications Manager It must be understood that Eclipse s liability for its product whether due to breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential includin...

Page 3: ... Training 5 Replacement Parts 5 3 Installation 6 Introduction 6 Handling Storage 6 Approval of Components 6 Checklist Before Installation 7 Installation 7 Checklist After Installation 8 4 Adjustment Start and Stop 9 Before Applying Gas 9 Tests 9 Leakage Rate Limits 10 5 Maintenance Troubleshooting 11 Introduction 11 Maintenance 11 Monthly Checklist 11 Yearly Checklist 11 Troubleshooting Guide 11 A...

Page 4: ... found in the zone panel or through the T400 Flame Safety Unit Low fire bypass with flow adjustment Quick electrical disconnect To fully meet the requirements of local codes these sub assemblies will require additional components such as a drip leg strainer filter dryer regulator high and low gas pressure switches air flow switch and overpressure protection depending on the end use application Whe...

Page 5: ... to light a burner if it shows signs of damage or malfunction Ŷ This manual provides information for the use of these valve trains for their specific design purpose Do not deviate from any instructions or application limits in this manual without written advice from Eclipse Capabilities Only qualified personnel with good mechanical aptitude and experience with combustion equipment should adjust ma...

Page 6: ...or standards and must be listed for combustion safety by an independent testing agency Typical application examples include American NFPA 86 with listing marks from UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70 IEC60364 CSA C22 BS7671 Gas Piping All...

Page 7: ...re to sunlight water ice wind and vibration Preparation for Installation Protect and prevent contamination of the piping during installation Remove any packing and shipping materials and inspect for foreign objects in the piping Ŷ Make sure all devices are properly oriented with respect to flow direction and vertical gravity orientations Ŷ Avoid severe size reductions in pipe connections unnecessa...

Page 8: ...g the pressure evenly distributed Take care to avoid undue strain on valves fittings and other accessories Do not install undersized bolts to make up for misalignment of bolt holes Electrical Wiring All electrical wiring must be done in accordance with the national electrical code the local utility company and municipal agency requirements Before making any electrical connections compare the elect...

Page 9: ...p and investigate if the valve seats may be leaking 6 Apply power to the upstream shutoff valve Verify there is a pressure rise on the upstream shutoff valve test port and there is not a pressure rise at the down stream shutoff valve test port If there is a pressure rise at the down stream shutoff valve stop and investigate if the valve seat may be leaking 7 Finally apply power to both shut off va...

Page 10: ... 30 seconds to charge the volume between the valve seat and manual outlet valve 10 Count the bubbles for the next minute if the number is greater than that allowed by local standards then the valve must be serviced see the following chart for guidelines 11 Remove power remove the tubing and close the test ports Leakage Rate Limits NPT in DN mm UL 429 ANSI Z21 21 CSA6 5 Bubbles min FM7400 Bubbles m...

Page 11: ...nthly Checklist Inspect and tighten loose mechanical components Look for signs of damage and repair as needed Clean the external surfaces Yearly Checklist Perform all monthly checklists plus Check tightness of wiring connections Check for gas pipe leaks Perform safety shut off valve seat leak test Troubleshooting Guide CAUTION Problem Possible Cause Solution Gas valves not opening Loss of power Ch...

Page 12: ...12 Eclipse PulsePak Valve Train Segments V1 Installation Guide 791 2 8 10 2010 NOTES ...

Page 13: ...r mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By cubic foot ft cubic meter m 2 832 x 10 2 cubic foot hour cfh cubic meter hour m h 2 832 x 10 2 degrees Fahrenheit F degrees Celsius C F 32 x 5 9 pound lb kilogram kg 0 454 BTU hr kilowa...

Page 14: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com ...

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