background image

SERVICE INFORMATION

SRM-5000

4

1-3 Torque limits

Descriptions

Size

kgf•cm

N•m

in•lbf

Starter

Pawl carrier

M 8

80 - 100

8 - 10

70 - 90

system Pawl carrier nut

M 8

160 - 200

16 - 20

140 - 175

Starter case

M 5*

35 - 50

3.5 - 5

30 - 45

Ignition Magneto rotor (Flywheel)

M 10

200 - 240

20 - 24

175 - 210

system Ignition coil

M 5

60 - 100

6 - 10

50 - 90

Spark plug

M 14

150 - 170

15 - 17

130 - 150

Fan cover

M 5

70 - 110

7 - 11

60 - 95

Fuel

Carburettor insulator

M 5

40 - 55

4 - 5.5

35 - 50

system Carburettor

M 5

30 - 45

3 - 4.5

26 - 40

Fuel tank bracket

M 5

70 - 110

7 - 11

60 - 95

Fuel tank

M 5*

50 - 90

5 - 9

45 - 80

Clutch

Clutch shoe

M 8

160 - 200

16 - 20

140 - 175

Engine Crankcase

M 5**

70 - 110

7 - 11

60 - 95

Cylinder

M 5**

70 - 110

7 - 11

60 - 95

Decompression valve

M 8

80 - 100

8 - 10

70 - 90

Top guard

M 5*

  30 - 45

3 - 4.5

26 - 40

Muffler

M 6

110 - 150

11 - 15

95 - 130

Muffler cover

M 5*

30 - 45

3 - 4.5

26 - 40

Muffler stay

M 5

70 - 110

7 - 11

60 - 95

Others

Blade fastening nut

LM 10

280 - 320

28 - 32

245 - 280

Regular bolt, nut and screw                 M 3

  6 - 10

0.6 - 1

5 - 9

                            M 4

15 - 25

1.5 - 2.5

13 - 22

M 5

25 - 45

2.5 - 4.5

22 - 40

M 6

45 - 75

4.5 - 7.5

40 - 65

M 8

110 - 150

11 - 15

95 - 130

M 10

210 - 300

21 - 30

180 - 260

LM: Left hand thread. * Apply thread locking sealant. (See below)

** The torque differences among four bolts should not exceed 20 kgf• cm (2N• m, 17in• lbf) on one cylinder or
crankcase.

1-4 Special repairing materials

Material

Location

Remarks

Grease

Gear case

Rewind spring

Lithium based grease or ECHO LUBE

TM

Starter center post

Oil

Oil seal inner lips

Two-stroke engine oil or engine oil (SAE#30)

Drive shaft

Thread locking sealant

Starter case

Muffler cover

Loctite #242, ThreeBond #1324 or equivalent

Fuel tank

Top guard

Summary of Contents for SRM-5000

Page 1: ...Model SRM 4000 RM 4000 contains lots of information for servicing this model NOTE SRM 5000 serial number 36000001 to 36007482 Refer to Service Data 10 52C 01 1 CONTENTS page 1 SERVICE INFORMATION 2 1...

Page 2: ...Starter Type Automatic rewind Rope diameter x length mm in 3 8 x 1150 0 15 x 45 3 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled eng...

Page 3: ...nition timing at 1000 r min BTDC 28 at 3000 r min BTDC 35 at 7000 r min BTDC 40 at 10000 r min BTDC 33 Carburettor Idle adjust screw initial setting turn in 3 3 4 Idle mixture needle initial setting t...

Page 4: ...80 100 8 10 70 90 Top guard M 5 30 45 3 4 5 26 40 Muffler M 6 110 150 11 15 95 130 Muffler cover M 5 30 45 3 4 5 26 40 Muffler stay M 5 70 110 7 11 60 95 Others Blade fastening nut LM 10 280 320 28 32...

Page 5: ...n and aluminium can be seen B Piston outer diameter Min 43 88 1 728 C Piston pin bore Max 10 115 0 3982 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer...

Page 6: ...alling pawl carrier 13 897714 12330 Oil seal tool Installing crankcase oil seal clutch side 14 897714 24330 Oil seal tool Installing crankcase oil seal starter side PTO shaft bearings 15 897726 21430...

Page 7: ...ter adjusting carburettor according to the steps 2 2 and 2 3 the limiter plug s must be installed in Idle and H mixture needle s hole s to comply with Emission Directive 2 2 Idle adjust screw idle mix...

Page 8: ...to 3 500 r min by turning idle adjust screw D 4 Turn idle mixture needle C anticlockwise to reduce idle speed 900 to 1 000 r min in the range of 2 300 to 2 600 r min NOTE Engine speed must be allowed...

Page 9: ...91020 G as shown and install new limiter plugs in idle mixture needle hole and H mixture needle hole IMPORTANT The limiter plugs must be installed idle and H mixture needle holes to comply with Emissi...

Reviews: