background image

b

0

0.4

50

0.8

1.2

1.

MPa

0

Ignition

Air Gap Gauge

#.014 = .35mm

P/N 91004

b

OPPAMA

PET-9000

INTEGRATED IGNITION ANALYZER

PET

-304

b

5.5

1

7

4

3

2

1

4

7

6

2

8

3

9

10

11

12

13

18

19

20

21

14

15

22

16

17

23

5

b = 4 mm

b = 5 mm

b = 6 mm

b = 6 mm

1-6 Special tools

Key  Part Number 

Description 

Used for: 

  1  G310-000050 

Tachometer PET-304 

Measuring engine speed to adjust carburettor

  2  X605-000050 

Torx L wrench (T27) 

Removing and installing bolt

  3  897537-30130 

Piston stopper 

Locking crankshaft rotation

  4  897724-01361 

Spring pin tool (4 mm) 

Removing and installing spring pin (4 mm dia)

  5  897724-02831 

Spring pin tool (5 mm) 

Removing and installing spring pin (5 mm dia)

  6  897719-02830 

Piston holder 

Making piston steady to remove and install piston / rings

  7  897702-30131 

Piston pin tool 

Removing and installing piston pin

  8  897501-03938 

Puller 

Removing magneto rotor

  9         91004 

Module air gap gauge 

Adjusting pole shoe air gaps

  10  897502-19830 

Crankcase tool 

Separating crankcase

  11  897701-14732 

Bearing tool 

Removing and installing ball bearings on crankcase 

  12         91037 

Compression gauge 

Measuring cylinder compression

  13  Y089-000090 

D-shaped tool 

Adjusting mixture needle

  14         91024 

Pressure tester 

Testing crankcase leakages

  15  897726-16431 

Oil seal tool 

Installing starter side oil seal

  16  897800-79931 

Spark tester PET-4000  Checking ignition system

  17  897803-30133 

Pressure tester 

Testing carburettor leakages

  18        900300 

Ignition Analyzer : PET-9000

 

Measuring Ignition timing, Primary/Secondary voltage engine speed

  19  897714-12330 

Oil seal tool 

Installing crankcase side oil seal

  20        91041 

Pressure rubber plug 

Plugging exhaust port to test crankcase / cylinder leakages

  21  895624-32731 

Torx T wrench (T27) 

Removing and installing bolt

  22  897826-16131 

Pressure rubber plug 

Plugging intake port to test crankcase / cylinder leakages

  23  897827-16131 

Pressure plate 

Plugging intake port to test crankcase / cylinder leakages

SERVICE INFORMATION

CS-550

7

Summary of Contents for CS-550

Page 1: ...00 contains additional infor mation for servicing this model SERVICE DATA CHAIN SAW ECHO CS 550 STAGE MODEL Serial number 37000001 and after CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5 Service limits 6 1 6 Special tools 7 2 CARBURETTOR ADJUSTMENT PROCEDURE 8 2 1 General adjusting rules 8 2 2 Presetting Idl...

Page 2: ...eto Spark plug BPMR8Y Exhaust Muffler type Spark arrester muffler Starter Type Automatic rewind Rope diameter x length mm in 4 0 x 950 0 15 x 37 4 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol Two stroke air cooled engine oil ISO L EGD ISO CD13738 JASO FC FD Tank capacity L U S fl oz 0 53 17 9 Clutch Type Inboard clutch Centrifugal 3 shoe slide with 3 tens...

Page 3: ...8 H mixture needle initial setting turns out 3 3 8 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 Metering lever height mm in 1 50 0 06 lower than diaphragm seat Chain oil discharge volume at 7 000 r min Adjustable 1 5 13 0 05 0 39 mL min U S fl oz min Factory set 7 0 mL min BTDC Before top dead center With 50 cm guide bar and properly adjusted saw chain Set idle adjust screw to the point that...

Page 4: ...fler plate M4 15 25 1 5 2 5 13 22 Exhaust gasket M5 70 110 7 11 60 95 Other Auto oiler M4 30 50 3 5 25 45 Compression spring Engine M5 30 45 3 4 5 25 40 Crankcase M5 60 80 6 8 50 70 Front handle M5 60 90 6 9 50 80 Front handle M6 40 55 4 5 5 35 48 M5 40 60 4 6 35 50 Rear handle M5 40 60 4 6 35 50 Brake lever M5 60 90 6 9 50 80 Brake cover M5 40 60 4 6 35 50 Sprocket guard plate M4 15 25 1 5 2 5 13...

Page 5: ...quivalent Grease Auto oiler worm Clutch needle bearing Rubber cushion inside Choke knob Lithium based grease or ECHO XTended Rewind spring Protection TM Lubricant Oil seal inner lips Starter center shaft Brake cover Chain brake metal contact part Molybdenum grease approx 1 gram Thread locking sealant Muffler Sprocket guard plate Loctite 242 ThreeBond 1324 or equivalent Starter pawl SERVICE INFORMA...

Page 6: ... 1 767 C Piston pin bore Max 11 035 0 4344 D Piston ring groove Max 1 35 0 053 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 10 98 0 4323 G Piston ring width Min 1 15 0 045 H Piston ring end gap Max 0 5 0 02 K Con rod small end bore Max 15 025 0 5915 L Crankshaft runout Max 0 01 0 001 M Sprocket bore Max 13 90 0 5472 N Clutch drum bore Max 71 5 2 81 P Sprocket wear lim...

Page 7: ... 91004 Module air gap gauge Adjusting pole shoe air gaps 10 897502 19830 Crankcase tool Separating crankcase 11 897701 14732 Bearing tool Removing and installing ball bearings on crankcase 12 91037 Compression gauge Measuring cylinder compression 13 Y089 000090 D shaped tool Adjusting mixture needle 14 91024 Pressure tester Testing crankcase leakages 15 897726 16431 Oil seal tool Installing starte...

Page 8: ...between WOT for 10 seconds and idle for 10 seconds Adjust idle speed screw to 2 800 150 r min Make sure WOT engine speed in range 12 500 13 500 r min If engine does not run correctly after this adjustment proceed to the next step 2 2 2 2 Presetting Idle adjust screw L mixture needle and H mixture needle Tools Required Small screwdriver with 2 5 mm blade P N G310 000050 electronic tachometer P N Y0...

Page 9: ...ld be 12 000 r min or less before adjustment H mixture needle If engine speed is higher turn H mixture needle C anticlockwise until 12 000 r min is achieved Stabilize engine for 45 seconds alternating engine speed between WOT for 10 seconds and idle for 5 seconds To make the final WOT engine speed adjustment turn the H mixture needle C clockwise in 1 8 turn increments with the engine at idle After...

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