ECD FCA-22 Instruction Manual Download Page 2

 

 

FCA

22

 

Instruction

 

Manual

  

 

 

 

 

Page 2 

 

 

 

Table

 

of

 

Contents

 

General

 

Description

 

 

Product

 

Drawing

   

 

 

 

 

 

 

 

 

3

 

 

 

Applications

 

 

 

 

 

 

 

 

 

 

4

 

 

Components

 

 

 

 

 

 

 

 

 

 

4

 

 

How

 

it

 

Works

 

 

 

 

 

 

 

 

 

 

4

 

Influences

 

on

 

the

 

Measurement

 

 

pH

 

Value

 

 

 

 

 

 

 

 

 

 

5

 

 

Flow

 

rate

 

 

 

 

 

 

 

 

 

 

6

 

 

Temperature

 

 

 

 

 

 

 

 

 

 

6

 

Installation

 

and

 

Start

 

Up

 

 

General

 

Information

 

 

 

 

 

 

 

 

 

7

 

 

Sample

 

requirements

 

 

 

 

 

 

 

 

 

7

 

 

Mounting

 

and

 

Plumbing

   

 

 

 

 

 

 

 

7

 

 

Powering

 

the

 

C

22

 

 

 

 

 

 

 

 

 

7

 

 

Installing

 

the

 

Sensors

 

 

 

 

 

 

 

 

 

7

 

 

Start

 

Up

  

 

 

 

 

 

 

 

 

 

8

 

Calibration

 

 

 

Temperature

 

Sensor

 

 

 

 

 

 

 

 

 

8

 

 

pH

 

Sensor

 

 

 

 

 

 

 

 

 

 

9

 

 

Chlorine

 

Sensor

   

 

 

  

 

 

 

 

 

10

 

Commissioning

 

Outputs

 

 

4

20

 

mA

 

output

   

 

 

 

 

 

 

 

 

12

 

 

Assigning

 

&

 

Setting

 

Relays

  

 

 

 

 

 

 

 

14

 

Maintenance

 

 

Free

 

Chlorine

 

Sensor

 

(FCS)

  

 

 

 

 

 

 

 

18

 

 

pH

 

Sensor

 

 

 

 

 

 

 

 

 

 

19

 

 

Constant

 

Head

 

Flow

 

Controller

 

 

 

 

 

 

 

 

19

 

Troubleshooting

 

 

Troubleshooting

 

Guide

 

 

 

 

 

 

 

 

 

20

 

Specifications

 

 

 

Product

 

Specifications

 

 

 

 

 

 

 

 

 

22

 

 

Spare

 

Parts

 

 

 

 

 

 

 

 

 

 

23

 

Warranty

 

 

Warranty

 

and

 

service

 

 

 

 

 

 

 

 

 

23

Summary of Contents for FCA-22

Page 1: ...sed in this document may be used and disseminated only for the purposes and to the extent specifically authorized in writing by Electro Chemical Devices Electro Chemical Devices reserves the right to...

Page 2: ...ample requirements 7 Mounting and Plumbing 7 Powering the C 22 7 Installing the Sensors 7 Start Up 8 Calibration Temperature Sensor 8 pH Sensor 9 Chlorine Sensor 10 Commissioning Outputs 4 20 mA outpu...

Page 3: ...ow Cell pH Sensor in Flow Cell C 22 Analyzer Controller Part Model and Product Description 1290020 1 Free Chlorine Analyzer with automatic pH compensation complete assembly panel mounted with C 22 tra...

Page 4: ...mperometric sensor with a PTFE membrane gold cathode and a silver silver chloride anode The C22 analyzer applies a fixed voltage across the electrodes and measures the current flow Hypochlorous acid H...

Page 5: ...and the calculated value are combined and displayed as Free Chlorine The DPD calibration method measures the Total Chlorine by buffering the sample to pH 6 3 thereby converting the entire amount of ch...

Page 6: ...ture drops the output drops The FCA 22 automatically compensates for the changes The temperature sensor is located in the pH sensor and it has a response time of several minutes Rapid changes of tempe...

Page 7: ...o open atmosphere Do not restrict the drain line The sample can be introduced after the sensors have been calibrated and installed in the flow cells Powering the C 22 Attach power as described in the...

Page 8: ...e agrees with the actual temperature If the value deviates by more than 2 C then adjust the Temperature Trim in the Configuration Trim Menu to the correct value For a detailed description see Temperat...

Page 9: ...then accepting the calibration For a detailed description see Electrode Standardization in the C 22 manual pH Calibration Screen Shots Calibration 2 point Zero pt and Slope 1 Home Screen Press Menu Se...

Page 10: ...seconds Press Menu Select Down button to accept the Calibration 13 Return to the Home Screen Leave the Calibration Screen and return to the Home Screen by pressing the CALIBRATE down key Chlorine Cali...

Page 11: ...be 0 00 ppm Cl2 and the Cal value will display the new mV signal from the sensor Chlorine Calibration Screen Shots 1 Home Screen Press Menu Select Down button 2 Graphical Display Press Menu Select Dow...

Page 12: ...o the Home Screen Leave the Calibration Screen and return to the Home Screen by pressing the CALIBRATE down key Commissioning Outputs 4 20 mA Range The FCA 22 4 20 mA output is configured 0 20 ppm Fre...

Page 13: ...A value Factory setting is 0 00 ppm Any value can be entered using the CALIBRATE keys Press the Menu Select down key to accept the value 9 Output Range 20 mA value Press Menu Select Down button 10 Adj...

Page 14: ...d configuring the relays Screen Shots for Assigning the Alarm Relays 1 Home Screen Press Menu Select Down button 2 Graphical Display Press Menu Select Down button 3 Selection Menu Buffer Press Menu Se...

Page 15: ...ccept the change press Menu Select down button 15 Select Relay 2 Press Menu Select Down button 16 Access Relay 2 menu To access the menu Simultaneously press both Horizontal CALIBRATE keys 17 Assign R...

Page 16: ...CALIBRATE keys 5 Choose High Low Alarm Press the horizontal CALIBRATE key to move the cursor under the 6 Set High Low Alarm Press the down CALIBRATE key to change to Notice the Hysteresis sign also c...

Page 17: ...keys to adjust the value 16 Accept Hysteresis Value Press Menu Select Down button 17 Choose Relay 2 Press Menu Select Down button 18 Set High alarm Simultaneously press both Horizontal CALIBRATE keys...

Page 18: ...nd at every membrane change Unscrew the measuring chamber from the sensor and pour out the spent solution Fill the chamber to approximately 1 cm from the top and tap it gently to dislodge any trapped...

Page 19: ...efore returning the sensor to service Constant Head Flow Controller CHFC The CHFC is designed to provide a constant flow to the Free Chlorine Sensor FCS independent of variations in the sample pressur...

Page 20: ...n DPD test value Insufficient Polarization time Damaged Membrane Cap pH indication higher than actual value Temperature indication lower than actual value Electrical short or wet connection inside the...

Page 21: ...itting and lift sensor slightly to purge air trapped in the flow cell Refill sensor see Maintenance Calibrate pH sensor or adjust value on uncompensated FCA Calibrate the Temperature see Calibration T...

Page 22: ...acteristics Accuracy Dependent on the accuracy of the DPD test and pH value Response Time T90 Chlorine 2 minutes Temp 2 minutes pH 30 seconds Drift 1 5 month Polarization time First polarization 60 mi...

Page 23: ...t incurring any obligation to make any changes in previously delivered products Seller s sole liabilities and the buyer s sole remedies under this agreement shall be limited to a refund in the purchas...

Page 24: ...zation RMA number must be obtained from the service department before returning any material to ECD All material returned to ECD shall be shipped prepaid to the factory Ship to Electro Chemical Device...

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