ECD FCA-22 Instruction Manual Download Page 18

 

 

FCA

22

 

Instruction

 

Manual

  

 

 

 

 

Page 18

 

 

 

 

Maintenance

 

 

Free

 

Chlorine

 

Sensor

 

 

Check

 

the

 

measurement

 

at

 

regular

 

intervals,

 

at

 

least

 

once

 

a

 

month.

   

If

 

the

 

membrane

 

is

 

visibly

 

soiled

 

clean

 

it

 

with

 

a

 

jet

 

of

 

water

 

or

 

a

 

dilute

 

HCl

 

solution

 

between

 

1

5%.

 

Do

 

not

 

clean

 

with

 

detergents

 

or

 

solvents

 

that

 

would

 

reduce

 

the

 

surface

 

tension

 

of

 

the

 

membrane.

 

 

Replacing

 

the

 

Membrane

 

(PN

 

1000238)

 

Replace

 

the

 

membrane

 

if

 

heavily

 

soiled

 

or

 

torn.

   

First

 

unscrew

 

the

 

measuring

 

chamber

 

and

 

then

 

unscrew

 

the

 

membrane

 

cap.

 

(See

 

figure

 

5.1)

  

Remove

 

the

 

membrane

 

from

 

the

 

cap,

 

replace

 

the

 

membrane

 

and

 

reinstall

 

the

 

cap

 

on

 

the

 

measuring

 

chamber.

 

Finally

 

Refill

 

the

 

measuring

 

chamber

 

as

 

described

 

below.

 

 

Refilling

 

the

 

Sensor

 

Refill

 

the

 

sensor

 

with

 

electrolyte

 

once

 

a

 

year

 

or

 

sooner

 

depending

 

on

 

the

 

chlorine

 

level

 

measured.

 

Refill

 

every

 

6

 

months

 

for

 

levels

 

between

 

10

 

 

20

 

ppm

 

and

 

at

 

every

 

membrane

 

change.

 

Unscrew

 

the

 

measuring

 

chamber

 

from

 

the

 

sensor

 

and

 

pour

 

out

 

the

 

spent

 

solution.

 

Fill

 

the

 

chamber

 

to

 

approximately

 

1

 

cm

 

from

 

the

 

top

 

and

 

tap

 

it

 

gently

 

to

 

dislodge

 

any

 

trapped

 

bubbles

 

inside

 

the

 

chamber.

 

Screw

 

the

 

measuring

 

chamber

 

vertically

 

back

 

onto

 

the

 

sensor

 

ensuring

 

all

 

air

 

inside

 

the

 

chamber

 

is

 

displaced

 

with

 

liquid.

 

When

 

the

 

o

ring

 

begins

 

to

 

seal

 

continue

 

slowly

 

tightening

 

until

 

the

 

stop.

 

The

 

sensor

 

is

 

ready

 

to

 

use,

 

re

polarize

 

the

 

sensor

 

for

 

60

 

minutes

 

and

 

recalibrate

 

as

 

described

 

above.

  

 

Storage

 

The

 

method

 

for

 

Storage

 

of

 

the

 

sensor

 

is

 

dependent

 

on

 

time.

 

For

 

short

 

term

 

storage

 

of

 

several

 

weeks

 

the

 

sensor

 

can

 

be

 

stored

 

filled

 

inside

 

the

 

yellow

 

protective

 

cap

 

as

 

long

 

as

 

the

 

membrane

 

is

 

not

 

allowed

 

to

 

dehydrate.

 

Make

 

sure

 

the

 

sponge

 

inside

 

the

 

cap

 

is

 

wetted.

 

For

 

longer

 

terms

 

rinse

 

out

 

the

 

electrolyte

 

with

 

distilled

 

water

 

and

 

allow

 

the

 

sensor

 

to

 

dry.

 

Loosely

 

reassemble

 

the

 

dry

 

sensor

 

so

 

as

 

not

 

to

 

tension

 

the

 

membrane

 

during

 

storage.

 

 
 
 
 

1.

 

Measuring

 

Chamber

 

2.

 

Membrane

  

3.

 

Membrane

 

Cap

 

    

Figure

 

5.1

 

Summary of Contents for FCA-22

Page 1: ...sed in this document may be used and disseminated only for the purposes and to the extent specifically authorized in writing by Electro Chemical Devices Electro Chemical Devices reserves the right to...

Page 2: ...ample requirements 7 Mounting and Plumbing 7 Powering the C 22 7 Installing the Sensors 7 Start Up 8 Calibration Temperature Sensor 8 pH Sensor 9 Chlorine Sensor 10 Commissioning Outputs 4 20 mA outpu...

Page 3: ...ow Cell pH Sensor in Flow Cell C 22 Analyzer Controller Part Model and Product Description 1290020 1 Free Chlorine Analyzer with automatic pH compensation complete assembly panel mounted with C 22 tra...

Page 4: ...mperometric sensor with a PTFE membrane gold cathode and a silver silver chloride anode The C22 analyzer applies a fixed voltage across the electrodes and measures the current flow Hypochlorous acid H...

Page 5: ...and the calculated value are combined and displayed as Free Chlorine The DPD calibration method measures the Total Chlorine by buffering the sample to pH 6 3 thereby converting the entire amount of ch...

Page 6: ...ture drops the output drops The FCA 22 automatically compensates for the changes The temperature sensor is located in the pH sensor and it has a response time of several minutes Rapid changes of tempe...

Page 7: ...o open atmosphere Do not restrict the drain line The sample can be introduced after the sensors have been calibrated and installed in the flow cells Powering the C 22 Attach power as described in the...

Page 8: ...e agrees with the actual temperature If the value deviates by more than 2 C then adjust the Temperature Trim in the Configuration Trim Menu to the correct value For a detailed description see Temperat...

Page 9: ...then accepting the calibration For a detailed description see Electrode Standardization in the C 22 manual pH Calibration Screen Shots Calibration 2 point Zero pt and Slope 1 Home Screen Press Menu Se...

Page 10: ...seconds Press Menu Select Down button to accept the Calibration 13 Return to the Home Screen Leave the Calibration Screen and return to the Home Screen by pressing the CALIBRATE down key Chlorine Cali...

Page 11: ...be 0 00 ppm Cl2 and the Cal value will display the new mV signal from the sensor Chlorine Calibration Screen Shots 1 Home Screen Press Menu Select Down button 2 Graphical Display Press Menu Select Dow...

Page 12: ...o the Home Screen Leave the Calibration Screen and return to the Home Screen by pressing the CALIBRATE down key Commissioning Outputs 4 20 mA Range The FCA 22 4 20 mA output is configured 0 20 ppm Fre...

Page 13: ...A value Factory setting is 0 00 ppm Any value can be entered using the CALIBRATE keys Press the Menu Select down key to accept the value 9 Output Range 20 mA value Press Menu Select Down button 10 Adj...

Page 14: ...d configuring the relays Screen Shots for Assigning the Alarm Relays 1 Home Screen Press Menu Select Down button 2 Graphical Display Press Menu Select Down button 3 Selection Menu Buffer Press Menu Se...

Page 15: ...ccept the change press Menu Select down button 15 Select Relay 2 Press Menu Select Down button 16 Access Relay 2 menu To access the menu Simultaneously press both Horizontal CALIBRATE keys 17 Assign R...

Page 16: ...CALIBRATE keys 5 Choose High Low Alarm Press the horizontal CALIBRATE key to move the cursor under the 6 Set High Low Alarm Press the down CALIBRATE key to change to Notice the Hysteresis sign also c...

Page 17: ...keys to adjust the value 16 Accept Hysteresis Value Press Menu Select Down button 17 Choose Relay 2 Press Menu Select Down button 18 Set High alarm Simultaneously press both Horizontal CALIBRATE keys...

Page 18: ...nd at every membrane change Unscrew the measuring chamber from the sensor and pour out the spent solution Fill the chamber to approximately 1 cm from the top and tap it gently to dislodge any trapped...

Page 19: ...efore returning the sensor to service Constant Head Flow Controller CHFC The CHFC is designed to provide a constant flow to the Free Chlorine Sensor FCS independent of variations in the sample pressur...

Page 20: ...n DPD test value Insufficient Polarization time Damaged Membrane Cap pH indication higher than actual value Temperature indication lower than actual value Electrical short or wet connection inside the...

Page 21: ...itting and lift sensor slightly to purge air trapped in the flow cell Refill sensor see Maintenance Calibrate pH sensor or adjust value on uncompensated FCA Calibrate the Temperature see Calibration T...

Page 22: ...acteristics Accuracy Dependent on the accuracy of the DPD test and pH value Response Time T90 Chlorine 2 minutes Temp 2 minutes pH 30 seconds Drift 1 5 month Polarization time First polarization 60 mi...

Page 23: ...t incurring any obligation to make any changes in previously delivered products Seller s sole liabilities and the buyer s sole remedies under this agreement shall be limited to a refund in the purchas...

Page 24: ...zation RMA number must be obtained from the service department before returning any material to ECD All material returned to ECD shall be shipped prepaid to the factory Ship to Electro Chemical Device...

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