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ECD 100-181, Manual

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ECD 100-181 Manual Download Page 74

 

Terminal Screw Torque Settings.

 

 
 

TIGHTENING TORQUES FOR 3 POLE CONTACTORS 

 
 

 

TYPE 

CONTACTOR TERMINAL 

SCREW SIZE 

TORQUE 

(Nm) 

TORQUE 

(Ft-lbs) 

GMC-9 

M4 

2.3 

1.7 

GMC-12 

M4 

2.3 

1.7 

GMC-18 

M4 

4.0 

3.0 

GMC-22 

M4 

4.0 

3.0 

GMC-32 

M5 

4.0 

3.0 

GMC-40 

M5 

4.0 

3.0 

GMC-50 

M6 

5.0 

3.7 

GMC-65 

M8 

5.0 

3.7 

GMC-75 

M8 

5.0 

3.7 

GMC-85 

M8 

5.0 

3.7 

GMC-100 

M8 

9.0 

6.6 

 
 
 

TIGHTENING TORQUES FOR THERMAL OVERLOADS 

 

TYPE 

TERMINAL SCREW SIZE 

TORQUE 

(Nm) 

TORQUE 

(Ft-lbs) 

GTK-22 

M4 

2.3 

1.7 

GTK-40 

M4 

4.0 

3.0 

GTK-85 (28-40A)  M6-M8 

5.1 

3.8 

 
 
 

TIGHTENING TORQUES FOR MODULAR SCREW TERMINALS 

 

TYPE 

TERMINAL SCREW SIZE 

TORQUE 

(Nm) 

TORQUE 

(Ft-lbs) 

2.5mm 

M2.5 

0.4 - 0.6 

0.30 - 0.44 

4.0mm 

M3 

0.5 - 0.7 

0.37 - 0.52 

10.0mm 

M5 

2.0 - 2.5 

1.48 - 1.84 

16.0mm 

M6 

2.5 - 3.0 

1.84 - 2.21 

35.0mm 

M8 

6.0 - 10.0 

4.00 - 7.38 

75.0mm 

M8 

6.0 - 10.0 

4.00 - 7.38 

 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 100-181

Page 1: ...100 181 Controller Manual Revision Date Feb 22 2017 ECD System Manual...

Page 2: ...ardware and software Some features and operative descriptions mentioned in this manual may differ or not be available on earlier 100 181 versions Electronic Circuit Designs Pty Ltd Factory 11 30 Perry...

Page 3: ...Rear doors close setup 17 DTL Door Time Lobby call close setup 17 DTRF Door Time Recall Front setup 17 DTRR Door Time Recall Rear setup 17 EQK 18 FS Fire Service type 18 HFAF Hall Fire Alternate Fron...

Page 4: ...eveling relay output 36 LR Lock Relay input 36 LR Lock Relay output 36 LRX Aux LR input 36 M3 Door Locks input 36 MSD Magnetic Switch Down input 36 MSU Magnetic Switch Up input 36 NDGF Nudging Buzzer...

Page 5: ...ls 68 Lift does not answer hall calls 68 Lift misses hall calls 68 Re leveling won t operate 69 Red3 LED is not blinking 69 Processor errors Lockup 69 Section 8 Upgrades Changes Technical Information...

Page 6: ...portant information for operating the machine correctly and safely These operating instructions in particular the safety regulations must be observed by all those persons who work on the equipment Fur...

Page 7: ...Warranty and liability claims shall not be entertained if they can be traced back to one or more of the following causes Equipment not used for its intended purpose Improper installation startup opera...

Page 8: ...e controller installation startup operation setting up maintenance and repairs Personnel still in the process of being trained are only permitted to work at the machine under the supervision of an exp...

Page 9: ...n on inspection always ensure either of the common or direction control buttons stops the lift The common button shall break the safety line and the 0V up down direction input Never place yourself or...

Page 10: ...not required Processor Under normal operation The red Red3 LED blinks to confirm that the microprocessor is running The yellow Yel3 LED comes on to confirm outputs are enabled The green Grn3 LED comes...

Page 11: ...rward button located to the left below the LCD until the EEPROM setting appears Now you can use the up and down buttons to scroll through the settings If you want to change a setting press the enter E...

Page 12: ...1U 4U DCMF Down call mask Front doors floors allowed MASK Setting example DCMF 7C 01111100 Front doors levels 2D 6D DCMR Down call mask Rear doors floors allowed MASK Setting example DCMR 78 01111000...

Page 13: ...01 Re leveling on DLM Door limit mask Setting example DLM 00 00000000 Single doors DLM 01 00000001 Multi doors DLM 02 00000010 Door cam DLI Door limit invert MASK Setting example DLI 00 00000000 Limit...

Page 14: ...Hosp Hall recall mask Setting example HRF 40 01000000 HRR Hosp Hall recall mask Setting example HRR 40 01000000 ALP Auxiliary Leveling Pump Turns on Auxiliary Leveling Pump for Up Re Level operation S...

Page 15: ...3 for Up Re Level or inspection ANS Anti Nuisance setup Set to the number of times a car call is answered without EDP Electronic Doors Protection activation before calls are cancelled Counter is reset...

Page 16: ...r a 0 for not allowed C0 11000000 1c 2c E0 11100000 1c 2c 3c F0 11110000 1c 2c 3c 4c F8 11111000 1c 2c 3c 4c 5c FC 11111100 1c 2c 3c 4c 5c 6c Note This masking feature shall not to be used as a means...

Page 17: ...MR Down Call Mask Rear doors setup DCMR EEPROM MASK Rear doors down hall calls allowed for this lift only This setting lets you define the DOWN rear doors floors which the lift can serve via DOWN HALL...

Page 18: ...A DynaHyd valve 02 00000010 Soft valve 3010 2CH S 03 00000011 VF type 1 Keb VF drive Zetadyn VF drive 04 00000100 1 2 speed AC 05 00000101 GMV 3010 S Blain EV100 Maxton Bucher LRV EECO 06 00000110 VF...

Page 19: ...ime is set in 100ms increments 1e 00011110 3000ms 3 seconds 32 00110010 5000ms 5 seconds 90 10010000 14400ms 14 4 seconds 01 to FF valid values DTL Door Time Lobby call close setup Sets the amount of...

Page 20: ...floor setup USA Only Fire Service Code 17 1 FS EEprom setting must be set to 01 When the designated floor smoke alarm is activated the lift shall return to the HFAR floor if there is a setting floor S...

Page 21: ...not operate eg 20 00100000 Level 3 LCK Parameter lockout function To stop unauthorised adjustments to the EEprom parameters the LCK and COD parameters are used LCK and COD must both be set to default...

Page 22: ...on or off Nudging time is preset See also output NRF and NRR See also output NDGF and NDGR Sets NDGF and NDGR output on or off to control the floor passing tone 00 00000000 No door nudging or passing...

Page 23: ...Display Options R 72 shown in red at left When performing the shortest floor run take note of the highest value R 72 reaches in hex Add approx 5 in hex to this value and set RTM to this value If slowi...

Page 24: ...t takes to slow from medium speed SlM EEPROM Slow Medium pulses VALUE Eg 20 00100000 20 pulses in hex or 32 in decimal See also Section 6 Motion EEprom MSL setting 01 ST2 Star Delta Changeover Time se...

Page 25: ...0 Level 1u C0 11000000 Level 1u 2u E0 11100000 Level 1u 2u 3u F0 11110000 Level 1u 2u 3u 4u F8 11111000 Level 1u 2u 3u 4u 5u XTM Extend run time short floor run If a short floor exists where the lift...

Page 26: ...0 Level 6 ZTM Zoning Time setup This sets the amount of time prior to zoning to the LOB or ZON setting To disable zoning set LOB and ZON to 00 ZTM EEPROM Zoning time VALUE The time is set in 10s incre...

Page 27: ...date must be used in all grouped controllers See connection diagram below 100 181 100 181 100 181 24V 0V HFS 1U 2U 3U 4U 12D 11D 10D 9D 11U 2D 24V 0V HFS 1U 2U 3U 4U 12D 11D 10D 9D 11U 2D 24V 0V HFS...

Page 28: ...at RAM address 81 lift 1 position This should read a value of 01 This proves each controller knows the position of the other lift in the group therefore indicating serial communication established If...

Page 29: ...ke relay output See Section 6 Motion for more on the relay operation BSL Bottom SLowing input Bottom floor position correction limit and forced slowdown limit for terminal floor BSL LED shall be off w...

Page 30: ...ase 2 In Car Call Cancel input DCBF Door Close Button Front doors input LED will turn on when front door close button is pressed unless inverted with CNT setting The front door close button closes the...

Page 31: ...LCK bad does not apply due to locks not making until a call is registered and cam lifting Dual Front Doors DLM EEprom setting must be set to 01 for dual doors DLI EEprom setting shall be ignored See...

Page 32: ...UTPUT ON DROP DC RELAY YES NO WAIT 25 SECS OS OUTPUT ON DROP DC RELAY DID DFO INPUT CHANGE STATE YES DOOR CLOSE SEQUENCE COMPLETE LCD DCPfail LCD DCPfail Nb On earlier software versions the DCPfail de...

Page 33: ...en the external front doors open relay is in DFOF LED will be on See the following DO DOPfail flow chart for more detail DFOR Door Fully Open Rear doors input DFOR input must change state when the rea...

Page 34: ...ail WAIT 5 SECS LCD NOR IDL LCD DOPfail LCD NOR IDL WAIT x SECS DC RELAY PULLS IN WHEN INPUTS DFC AND LRX CHANGE AS PER DOORS FULLY CLOSED x secs is variable between 3 and 12 seconds depending on boar...

Page 35: ...Front doors relay output See also DFOF Input DOR Door Open Rear doors relay output DOR RELAY OUTPUT Door Open Rear doors relay output See also DFOR Input DS Down Slow relay output DS RELAY OUTPUT Down...

Page 36: ...ft will ignore but not cancel hall calls while HCB input is on HFA Hall Fire Alternate input USA Only Fire Service Code 17 1 FS EEprom setting must be set to 01 HFA LED shall be on when the fire alarm...

Page 37: ...pection Down input IDN Inspection down signal input IDN LED shall be on when down inspection button pressed Momentary push button switch also provided on board for IDN IND Independent Service input IN...

Page 38: ...een floors it shall advance the position count when a MSD input is received The lift indicator outputs 1P to 6P shall change accordingly The LCD position shall remain the same until the lift passes th...

Page 39: ...LINGTON OUTPUT NRF output turns on when the lift is on front door nudging mode In door nudging mode the doors will close regardless of EDPF input state NRF output is used to activate a relay The relay...

Page 40: ...Service Code 17 1 FS EEprom setting must be set to 01 PRK input shall be activated via the hold key switch position when on Fire Operation Phase 2 The lift will remain at the floor with the doors ope...

Page 41: ...Once the lift arrives at the designated floor it will open its doors for the time set in DTRF or DTRR Nb If SIN4 input is held on the lift shall remain at the HR floor with the doors open DTRF and DT...

Page 42: ...tion limit and forced slowdown limit for terminal floor TSL LED shall be off when TSL limit is activated TSL LED must remain off when lift is at the highest point in the shaft ie counterweight landed...

Page 43: ...I N P U T S O U T P U T S US Up Slow relay output US RELAY OUTPUT Up slow output See Section 6 Motion for more on the relay operation...

Page 44: ...es are shown in the top left centre of the LCD display The left side example shows the lift on Normal CFS Lift on Car Fire Service DDO Door Open Disable Toggle switch provided on board EP Lift on Emer...

Page 45: ...exceeded Fatal error See EEprom settings RPT RUP Running up SAF Lost safety circuit See SAF input LCD Door Modes The door modes for both front and rear are shown to the top right of the LCD display w...

Page 46: ...ards buttons to cycle through the available options Text plus software version UP Software Build date FORWARDS EEProm settings and values Press and to scroll through the adjustable EEprom settings See...

Page 47: ...Y S T A L D I S P L A Y Number of runs or front door rear operations The counting value is in decimal FORWARDS Floor Positioning See Motion Counting method 01 02 NOR IDL Log Run Door Ops 02 NOR IDL F...

Page 48: ...r the list below depending on the DRV EEProm setting The following diagrams only indicate the drive outputs but do not show re leveling functions and timing DRV EEPROM Drive control type Down Up DS VM...

Page 49: ...OCK DN DOWN Note 1 On inspection SP3 turns on for inspection speed 2 To initiate a run PRV input must be on Down Up BRK VMD DF VML US VMP 2CH S US VMP 2CH S SP2 Delta SP1 Star UF VML 100 ms 300ms 700m...

Page 50: ...T Setting 03 Note 1 To initiate a run PRV must be active prior to run PRV turns off during entire run and becomes active to complete the run PRV is not required on inspection 2 On inspection SP3 turn...

Page 51: ...e active prior to run PRV is not required on inspection The end of the run is initiated by loss of leveling BRK then holds up for SDX time and then UD U D is held up for ST2 time in 10ms increments SD...

Page 52: ...tion SP1 turns off SDX time ST2 time SDX time ST2 time DS US UF DF SP1 FUNCTION 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 N A 0 rpm RPM Contract fpm x 10 set for 10fpm RPM Contract fpm x 50 set for 50...

Page 53: ...ection SP3 turns on for insp speed The end of the run is initiated by loss of leveling BRK then holds up for SDX time and then UD is held up for ST2 time in 10ms increments SDX time must be less than...

Page 54: ...must be active prior to run PRV turns off during entire run and becomes active to complete the run PRV is not required on inspection DN Down UD Up Down BRK Brake SP2 UF UP Up UD Up Down BRK Brake CREE...

Page 55: ...on inspection 2 On inspection SP3 turns on for insp speed On inspection UF and DF turn off 3 SP2 turns on for intermiediate speed MSL 01 only 4 UD relay has 1 0 sec delay off after completion of run 5...

Page 56: ...e the diagram Counting Method 00 Shaft Layout at the end of this section If the lift was to leave the bottom floor in the up direction heading to the third landing it would count as follows While trav...

Page 57: ...SET LIMIT DN FINAL UP FINAL LIMIT LIMIT SLOWING TOP LIMITS 250 DZ VANE SENSOR CH 2 CH 1 CH 3 L R STEEL TAPE VIEWED FROM FRONT Circuit State Power off Doors Closed Lift between floors CH 4 100 DZR VANE...

Page 58: ...TSL and BSL operate as per setting 00 The shaft information at floor level must be as per the Counting Method 01 Shaft Layout drawing in that the MSD and MSU vanes must be within the door zone See the...

Page 59: ...pressing the button to scroll through to the various levels Pos Count displays the current lift position in HEX Level 1 stored HEX Position Count Level 2 stored HEX Position Count The hex count for ea...

Page 60: ...___________ 11 to 12 11 ___________ 10 to 11 10 ___________ 9 to 10 9 ___________ 8 to 9 8 ___________ 7 to 8 7 ___________ 6 to 7 6 ___________ 5 to 6 5 ___________ 4 to 5 4 ___________ 3 to 4 3 ___...

Page 61: ...ut to the drive Example Speed selection Nb HEX calculator recommended A lift needs to travel from level 1 to level 2 Level 2 hex count 12C Level 1 hex count 40 Distance between level 1 and 2 is 12C 40...

Page 62: ...you can decrease Slf This lower value allows the lift to stay at rated speed longer now distance of 48 hex pulses by dropping the fast speed relay later closer to or 4A hex pulses from level 2 This wi...

Page 63: ...Depending on the medium speed an additional limit at the top and bottom may be required to drop out the medium speed input to the drive If the fast speed slowing is required more than a floor from the...

Page 64: ...a correction run down to the bottom floor and display NPT on the LCD During a down run if the controller loses the pulse input the lift shall travel to the bottom floor and stop and display NPT on the...

Page 65: ...G RESET LIMIT DN FINAL UP FINAL LIMIT LIMIT SLOWING TOP LIMITS 250 DZ VANE SENSOR CH 2 CH 1 CH 3 L R STEEL TAPE VIEWED FROM FRONT Circuit State Power off Doors Closed Lift between floors CH 4 100 DZR...

Page 66: ...a correction run down to the bottom floor and display NPT on the LCD During a down run if the controller loses the pulse input the lift shall travel to the bottom floor and stop and display NPT on the...

Page 67: ...correction In this case the lift cannot perform a fast speed DF run from level 2 down to level 1 so the medium or intermediate speed SP2 relay would be selected MSL 02 ensures the loss of BSL input sh...

Page 68: ...FINAL LIMIT DZ L R 100 100 Y 100 Y 100 Y 100 Y 100 Y Level 2 Level 4 Level 5 100 Y 100 Y Level 3 TSL 2 DROPS UF INPUT TSL TOP SLOWING RESET LIMIT UP FINAL LIMIT BSL 2 DROPS DF INPUT TO DRIVE ONLY DOW...

Page 69: ...seconds See Section5 LCD lift status LEV Run protection timer RPT RPT is a fatal error and can be reset only via a processor POR or Inspection on off sequence See also EEprom setting RPT for more inf...

Page 70: ...between 0V and 24V Should be 24Vdc If 24Vdc is low or unstable check large capacitor C69 on PCB This capacitor may have been hit or knocked which can break off one of the legs soldered into the PCB A...

Page 71: ...roprocessor is running The yellow Yel3 LED comes on to confirm outputs are enabled The green Grn3 LED comes on during power up and turns off during normal operation It will also flash once when a new...

Page 72: ...rades Changes Technical Information Upgrades changesandmodifications When contacting us please have the board s part number printed in white on PCB software version and software build date see Section...

Page 73: ...BOARD 100 133 POSITION DISPLAY 100 135 SEGMENT POSITION DISPLAY 100 141 POSITION DISPLAY 100 143 POSITION DISPLAY 100 144 POSITION DISPLAY 100 146 DISPLAY PROGRAMMER 100 152 POSITION DISPLAY 100 154 R...

Page 74: ...GMC 75 M8 5 0 3 7 GMC 85 M8 5 0 3 7 GMC 100 M8 9 0 6 6 TIGHTENING TORQUES FOR THERMAL OVERLOADS TYPE TERMINAL SCREW SIZE TORQUE Nm TORQUE Ft lbs GTK 22 M4 2 3 1 7 GTK 40 M4 4 0 3 0 GTK 85 28 40A M6 M8...

Page 75: ...C U I T D E S I G N S P T Y L T D Operation Guide Electronic Circuit Designs Pty Ltd Factory 11 30 Perry Street Matraville NSW Australia 2036 Phone 61 2 9316 6909 Fax 61 2 9316 6797 Email sales ecd c...

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