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Page 7 of 20

Wiring

A multicolor LED CC series lightbar has a 2-wire power cable and a 16-wire control cable. The entire power load of the bar goes through the 

power cable. The black ground wire should be connected directly to the battery. The 10 AWG red power wire requires a constant 10 to 16V 

power source with a customer supplied in line fuse. To select an appropriately rated ATO (regular) or Maxi Fuse, add the amp ratings, found 

in the specifications section, of the modules in your configuration specific lightbar and based on that sum, insert a fuse of the next larger size 

(to be no larger than a 30 A fuse). The 16 control cable wires carry only low power (30 mA average) input signals to control the lightbar func

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tions and must be routed to the output of a control switch (or directly to multiple switches).

Before attempting to connect the lightbar wiring harness, refer to the configuration specific wiring key included with the lightbar for the con

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figuration specific functions of each wire. Use an appropriate high-temperature wiring if it passes through the engine compartment. Use cable 

ties and grommets to secure and protect all cables and wires.

Note:

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When the Arrowstik Left and Arrowstik Right wires are both connected to +power, the Center-Out Arrowstik function is activated.

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The Front Cut and Rear Cut functions must be used with the greatest care to ensure that the use of these functions do not diminish 

        the effectiveness of the Emergency Warning signal.

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When the Pattern Select wire is connected to +power alone, test mode is enabled to exercise all outputs in sequence.

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The Dim Function lowers the brightness of the LEDs in the ArrowStik and Emergency Warning Flash modes.

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The WHT Drivers Side Cut wire may be changed to Arrowstik Flash. Please see the Arrowstik flash pattern section below for details. 

TABLE 1

Standard Wire Functions

Function Wire Color

Function

Description

Notes

GRN/BLK

L1

Level 1 Emergency Mode

WHT/BLK

L2

Level 2 Emergency Mode

RED/BLK

L3

Level 3 Emergency Mode

RED

Arrowstik Left

Left Arrowstik

Overrides L1, L2 & L3 for rear of lightbar

ORG

Arrowstik Right

Right Arrowstik

Overrides L1, L2 & L3 for rear of lightbar

WHT

Drivers Side Cut Cut Driver Side Directional and Alley Lights 

Designed to interface with the driver’s door switch

BLK/RED

Pattern Select

Pattern Select

BLK

Take Down Flash Take Down/Work Light Wig/Wag Flash

ORG/BLK

Take Down lights Take Down/Work Light Steady Burn

Overrides Take Down Flash

BLU/WHT

Alley Light Flash Enables Alley Light Wig/Wag Flash

BLK/WHT

Left Alley Light

Left Alley Steady Burn

Overrides Alley Light Flash

RED/WHT

Right Alley Light Right Alley Steady Burn

Overrides Alley Light Flash

GRN/WHT

Front Cut-Off

Blacks-Out Front Facing LEDs

BLU/BLK

Rear Cut-Off

Blacks-Out Rear Facing LEDs

GRN

Cruise Lights

End LEDs only

Overridden by all other functions except Dim

BLU

Lightbar DIM

Sets LEDs to DIM mode

Sets LEDs to DIM mode

Summary of Contents for 21 Series

Page 1: ...dependent flashing and CC centrally controlled IF Independent Flashing indicates the lightbars modules have individual electronic circuits that control their operation each module a group or a pair of...

Page 2: ...other warning device does not ensure all drivers can or will observe or react to an emergency warning signal Never take the right of way for granted It is your responsibility to be sure you can proce...

Page 3: ...centers on the roof of the vehicle Remove the lightbar and drill the mounting holes as marked Note The center distance between the mounting holes in an adjustable mounting foot is 11 1 or 281 94 mm 4...

Page 4: ...ge when possible as shown in FIGURE 4 3 With the mounting hardware positioned mark the location of the mounting hole centers on the roof of the vehicle Remove the lightbar and drill the mounting holes...

Page 5: ...ied washers and nuts as shown in FIGURE 5 4 With the mounting brackets positioned mark the locations of the mounting hole centers on the roof of the vehicle Remove the bar and drill the mounting holes...

Page 6: ...lse trip when mounted in hot environments or operated close to their capacity Important This unit is a safety device and it must be connected to its own separate fused power point to assure its contin...

Page 7: ...test care to ensure that the use of these functions do not diminish the effectiveness of the Emergency Warning signal When the Pattern Select wire is connected to power alone test mode is enabled to e...

Page 8: ...ner Off Quad 75 FPM Cycle Flash Rear Outboard Quad 75 FPM Off Cycle Flash Rear Inboard Quad 75 FPM Off Cycle Flash Rear Center Quad 75 FPM Off Cycle Flash Rear Corner Quad 75 FPM Off Cycle Flash Rear...

Page 9: ...ycle through one pattern as detailed in Table 6 The pattern for the module group configured will only be set in the level mode selected Hold the wires to power for more than 4 seconds to return to the...

Page 10: ...FPM Primary Only 17 Single 150 FPM Primary with Secondary Pop 18 Double 75 FPM Primary Only 19 Double 75 FPM Primary with Secondary Pop 20 Triple Pop 75 FPM Primary Only 21 Triple Pop 75 FPM Primary w...

Page 11: ...o power to set the level mode to synchronized The four corner modules will turn on each time the lightbar is toggled between unsynchronized and synchronized Module Group Flash Sequence Synchronized Or...

Page 12: ...nductor cable 2 Momentarily touch the BLK RED Pattern select wire and the appropriate Module group wire shown in Table 11 to power to cycle through the flash pattern rates shown in shown in Table 12 H...

Page 13: ...Flash Left Right 12 Travelling Ball Flash TABLE 14 Arrowstik End Flash Pattern Selection The lightbar can be ordered with two additional lamps positioned at the outermost ends of the ArrowStik These t...

Page 14: ...Programming will not work if more than one function is selected 2 Touch the Pattern Select wire BLK RED to power to cycle through the flash patterns shown in Table 16 Hold for longer than 4 seconds to...

Page 15: ...rd Corners 7 Front Center Inboard Front Inboard Outboard Corners 8 Front Center Inboard Outboard 9 Front Outboard Corners 10 Front Inboard Corners 11 Front Center Corners 12 Front Inboard Outboard Cor...

Page 16: ...er Primary Only 4 Corners Front Rear Dim Flicker Secondary Only 5 Corners Front Rear Dim Flicker Primary Corners Front and Secondary Rear 6 Left Front Corner Secondary Only 7 Left Rear Corner Secondar...

Page 17: ...the lens edge and twist the screwdriver to lift the lens 3 When finished reinstall making sure the lens gasket is not damaged or folded Replace the clips by hooking into the bottom lens slot and pres...

Page 18: ...essories Controller integrated Safety Director for use with centrally controlled modules EZ2127ASCC Controller integrated Safety Director for use with independent flashing modules EZ2127ASIF Driver Bo...

Page 19: ...d of this document PROBLEM POSSIBLE CAUSE SOLUTION Does not function Poor power or ground connection In CC Lightbars a green light on the central control board should flash when power is first applied...

Page 20: ...D OR IMPLIED THE IMPLIED WARRANTIES FOR MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED AND SHALL NOT APPLY TO THE PRODUCT BUYER S SOLE AND EXCLUSIVE REMEDY IN CONTRACT TORT O...

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