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2.5

 

ALIGNMENT

 

Alignment of the pump and driver is of extreme 
importance for trouble-free mechanical operation. 
EBSRAY mounted pumpsets are accurately aligned at 
the factory. To ensure this has been maintained during 
transit, alignment MUST BE checked once before startup 
and again after the pumpset has been run under actual 
operating conditions. NOTE: The following procedures 
are typical only and reference should be made to data for 
specific coupling types.  
 
ANGULAR MISALIGNMENT as shown in Fig.1 should 
be corrected before eccentricity. Refer Fig.3; Use feeler 
gauge reading at 90o intervals, the amount of correction 
necessary can be easily determined to bring shaft axes 
in line. 
 
Misalignment due to ECCENTRICITY as shown in Fig 2 
can now be corrected. Refer Fig 4, adjustment by use of 
shims under the driver or pump will effectively correct 
error in the vertical plane. Movement of Pump or Driver 
horizontally will correct error in the horizontal plane. 

Note:

 If both coupling halves are of identical diameter 

concentricity may be checked with a straight edge at 90

intervals. 
 
 
 

  

 

SECTION 3 - OPERATION

 

3.1

 

DESCRIPTION

 

The EBSRAY Internal Gear principle is based upon the 
use of an Outer Rotor 'A', idler gear, termed Inner Rotor 
'B' and a crescent shaped spacer 'C' which is cast 
integral with the Cover. Thus only two moving parts fulfil 
this efficient displacement cycle. Power is applied to the 
Outer Rotor 'A' and transmitted to the meshing idler or 
Inner Rotor 'B'. The rotor teeth cells which are not 
involved in the meshing cycle are sealed by the crescent 
'C', Body and Cover. (Refer Fig.5) 

 
3.2

 

PUMPING PRINCIPLE

 

When rotation is started there is an increase in cell 
volume as the teeth come out of mesh. This creates a 
partial vacuum and the pressure differential thus created 
initiates movement of the liquid through the inlet port 'D', 
filling the teeth cells of the two displacement rotors. 
When the tooth meshing withdrawal cycle is complete 
and the tooth cell volume is filled with liquid, transfer to 
the pressure or discharge side is effected as the liquid is 
carried past the crescent sealing member 'C'. This 
sealing crescent establishes a labyrinth between the high 
and low pressure sides, minimising fluid slip. When the 
teeth mesh on the pressure side, the liquid is forced from 
the teeth cells and flows through the discharge port 'E'. 

A noteworthy feature of this simple pump principle is the 
absence of high tooth contact pressures when compared 
with conventional gear pumps, many of which employ 
costly external timing gears to minimise tooth wear. The 
Inner Rotor 'B', or idler remains in almost hydraulic 
balance requiring only minimal torsional load to 
effectively follow the driving Outer Rotor. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 5 

3.3

 

APPLICATIONS 

The field of applications for Internal Gear rotary positive 
displacement pumps is extensive. These pumps are 
used to handle many kinds of liquids over a wide range 
of capacities and pressures, associated with viscous or 
non-viscous, hot or cold and corrosive or non-corrosive 
conditions. Accordingly material, speed and power 
specifications vary and it is important to use such 
equipment strictly adhering to the manufacturers' 
recommendations

 

3

Summary of Contents for MD Series

Page 1: ...NSTALLATION OPERATION MAINTENANCE INSTRUCTIONS MD SERIES MODELS MD100 MD212 Std Bracket INTERNAL GEAR PUMPS EBSRAY PUMPS PTY LIMITED ABN 52 000 O61 003 628 PITTWATER RD BROOKVALE NSW 2100 AUSTRALIA PH...

Page 2: ...arranty 1 5 HANDLING Do not drop pump pumpset Care should be taken in moving handling pumps pumpsets A sling should be placed under or around a pump pumpset in order to minimise stress on the internal...

Page 3: ...ich are not involved in the meshing cycle are sealed by the crescent C Body and Cover Refer Fig 5 3 2 PUMPING PRINCIPLE When rotation is started there is an increase in cell volume as the teeth come o...

Page 4: ...set on site in accordance with the predetermined pump and or system differential pressure required Refer separate instructions SECTION 4 MAINTENANCE CAUTION PRIOR TO ANY DISASSEMBLY OR SERVICE VERIFY...

Page 5: ...components and the working clearances of the pump 4 5 REASSEMBLY PRELIMINARY 1 Ensure all parts are clean before assembly Remove any burrs 2 Ensure free running fit of Outer Lockring in Race Carrier a...

Page 6: ...114 0 063 0 101 0 33 0 42 0 17 0 22 MD212 0 076 0 114 0 076 0 114 0 37 0 48 0 20 0 28 0 03 0 08 Figure 7 TABLE OF CLEARANCES Carbon Bearings All dimensions in millimetres Clearance Grade EBSRAY MODEL...

Page 7: ...6A Lubricate and Fit O Ring to Extraction Washer Slide Extraction Washer along Shaft until seated against Rotor Bearing For pumps fitted with EBSRAY mechanical seals 7A Slide Circlip along Shaft ensur...

Page 8: ...ith the Adjusting Screw pointing toward the inlet chamber of the pump 5 2 OPERATION The BPV is spring loaded and adjustable within a pressure range determined by the actual spring used EBSRAY can supp...

Page 9: ...t restrictions check NPSH available inadequately sized inlet piping may cause high friction losses vapour pressure of liquid may be too high Check with vacuum or compound gauge 6 Air leaks and or air...

Page 10: ...1 51 Bypass Valve Spring Cap 1 or 2 52 Pressure Pin 1 53 Bypass Valve Spring 1 54 Bypass Valve Lock Nut 1 55 Bypass Valve Adjusting Screw 1 56 Bypass Valve Adjusting Screw Cap 1 56A Gasket Adjusting...

Page 11: ...MD1112 MD200 MD212 Balanced Type MD100 MD114 MD112 MD200 MD212 Std Bracket Parts Designation MD100 MD114 Poppet Type 11...

Page 12: ...12 NOTES...

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