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EP100 Master Instruction 

 

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D00002-C-04 

4 MOUNTING TO ROTARY 
ACTUATORS 

 

4.1

 

Type of mount 

Applicable to rotary actuators that meet the 
VDI/VDE 3845 standard for mounting. Installation 
position of positioner: 
Mount the positioner so that the pneumatic 
connections are in the same direction as the 
longitudinal drive axis of the actuator as shown in 
the drawing below. 

 

 
Attention: 

The feedback shaft 

9

 of the EP100 has 

no mechanical stop, therefore may spin round. The 
permissible rotation angle range is b50 
and 

50 degrees around the arrow at the housing 

concerning the flat area of the feedback shaft (also 
see detail page 13 bottom). Since a rotary actuator 
has a rotary angle of about 90 degrees the 
mounting as described in the following must be 
carried out very precise. 
 
Attachment of the positioner to the actuator is 
made by using the rotary adaptor kit EBZG -R. 
 
Either the side outputs I (or I and II) are used and 
the rear output I is closed by means of the lock 
screw 522 588 013. 
 
Pneumatic connections: Do not use Teflon tape for 
sealant. The fine fibres could disturb the function 
of the EP100. Use only Loctite® #243 for  
sealant 

1)

 
Screw-type glands for electrical connections are 
used as needed. Any unused threaded holes are 
closed by plugs. 
 

Caution!

 Prevent accumulation of water in the 

instrument in this mounting position by sealing 
cable entry against water. Provide a continuous 
supply of dry instrument air. 

4.2. Preparation of positioner

 

Valve must be in failsafe position

2)

 and the direction of 

rotation of the actuator drive shaft must be known. These 
items are extremely important for proper functioning. These 
items can be checked as follows in case they are not clear: 
In the single-acting actuator the force of the installed springs 
closes. The pressure-less actuator is in failsafe position. 
Through manually feeding compressed air it can be seen 
whether the actuator drive shaft rotates to the left or to the 
right. In the powerless EP100 is y1 pressureless. 
In the double-acting actuator without spring reset both air 
chambers are basically equal. Failsafe position can be either 

“open” or “close”. Therefore, indication of the fail

- safe 

position has to be determined by engineering. Then the 
direction of rotation may be determined by manual feeding of 
compressed air. In the powerless EP100 is y1 pressureless 
and y2 under pressure. 
Bolt 

2

 is screwed into actuator drive shaft 

1

 for subsequent 

centering of the rotary adaptor 

3

. The attachment console is 

mounted to the stroke actuator (see photo). 
 
Attachment diagram for bracket  
 
 
 
 
 
 
 
 
 
 
 
 
Rotary adaptor 
 

 
 
 
 
1) Apply only to male thread. 
2) Failsafe position: Defined position in case of failure of input signal 

 

Summary of Contents for EP100

Page 1: ...tiometers Load 300 Low air consumption Angle range up to 95 degree Supply air pressure up to 6 bar 90 psig Single acting or double acting Mechanical travel indicator Reverse polarity protection and in...

Page 2: ...ng of Input Signal Range Split Range 14 7 4 Gain G 15 7 5 Zero ZERO and Span S 15 7 6 Damping D 15 7 7 Travel indicator 15 7 8 Air reducing throttles 16 7 9 Basic adjustment of electronics 16 7 10 Pne...

Page 3: ...ter P5 The resulting internal signal is guided to the analog control circuit 11 the gain of which is adjustable via potentiometer P4 The output of the control circuit drives the electromechanic conver...

Page 4: ...ge SELV or SELV E Safety precautions taken in the instrument may be rendered ineffectual if the instrument is not operated in accordance with the Master Instructions Limitation of power supplies for f...

Page 5: ..._________________________________________ D00002 C 04 2 LABELS A Nameplate B Additional label for option Limit switches Nameplate Example EP100 Device specification Model Code SER No Serial number ECE...

Page 6: ...d 1 4 18 NPT for output II y2 8 Direct connection hole for output I y1 9 Feedback shaft 10 Connection manifold for mounting to linear actuators 11 Connection base for mounting to rotary actuators 12 T...

Page 7: ...x B x H 101 5 x 60 x 100 5 mm 3x 1 4 18 NPT Code LEXG G Booster for double acting positioner L x B x H 121 x 39 x 81 mm 3x 1 4 18 NPT Code LEXG M Connection manifold for double acting positioner with...

Page 8: ...d Any unused threaded holes are closed by plugs Caution Prevent accumulation of water in the instrument in this mounting position by sealing cable entry against water Provide a continuous supply of dr...

Page 9: ...herefore the rotary adaptor 3 must be mounted so that approx 1 mm 0 04 inch of clearance results between the drive shaft 1 and the rotary adaptor 3 This is achieved by placing an appropriate number of...

Page 10: ...lanation of abbreviatons s Supply air y1 d Output 1 for direct mounting depressurized at currentless electronics When using this output y1 as to be closed by means of hex screw y1 Output 1 depressuriz...

Page 11: ...oss sections of 0 3 to 2 5 mm2 22 14 AWG Note When connecting shielded cable connect the cable shield only to the system Do not connect the cable shield to the EP100 Connection to terminals pos 3 3 11...

Page 12: ...VICE openings are factory set to the operating value and are normally not reset exception see chapter 7 8 When attaching the housing cover make sure that the venting opening points to the bottom Setti...

Page 13: ...opens rotating to the left Actuator opens rotating to the right L R Direction of rotation of feedback shaft of the double acting actuator is a o determined by the mounting side and the tubing of the...

Page 14: ...e with the standard signal 4 to 20 mA individual valve positions may be allocated to each device which also may overlap if necessary This function is useful if an additional control range is demanded...

Page 15: ...vior of the actuator at a discontinuous change of the input signal The input signal is provided with an additional time constant for this purpose The time constant is only noticeable in the position c...

Page 16: ...factory adjusted an adjustment at delivery is not required The potentiometer is secured by means of lacquer against unintentional operating In the event an adjustment of the electronics becomes necess...

Page 17: ...nnection plugged Exchange filter see page 18 Actuator moves to end position Positioner mounted on wrong side or switch1 2 set faulty R L Check mounting side as per table page 13 Pneumatik test still a...

Page 18: ...ed Tight fitting plugs can be easily removed by tilting them diagonally inward before pulling them off Connect plugs 41 and 42 to the new electronics unit 40 and attach the new unit by using the 7 scr...

Page 19: ...4 2 Preamplifier replacement Unscrew the preamplifier 45 from the base plate by removing screws 46 and 47 Replace 4 O rings between preamplifier 45 and base plate1 and install new preamplifier 10 4 3...

Page 20: ...ted to each other without an intermediate transmission The control vanes are therefore moving simultaneously with the same angle rate as the feedback lever The length of the control vane corresponds w...

Page 21: ...lights up After 2s both LED s are light up again the value for 20mA is stored Random adjustment of the current values at the end points a Move the actuator to the end position where you want to adjus...

Page 22: ...in a certain portion of this conduct variable an individual EP100 is to be provided for each actuator The zero and span of which can be set to the respectively desired partial range of the conduct va...

Page 23: ...o alterations reprinting copying and translation prohibited Products and publications are normally quoted here without reference to existing patents registered utility models or trademarks The lack of...

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