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Operating instructions

W3G800-NB86-43

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
The blades of the impeller could be damaged.

→ Carefully set down the fan on a soft surface. Make sure the

blades are not subjected to load.

→ Following installation, make sure the impeller moves

easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

Recommendation for fastening AxiCool fan with screws: (based on VDI
2230)

;

Use screws of strength class 8.8.

;

For sizes 500 and 630, screws M8 with a tightening torque of max.
20 Nm.

;

For size 800, screws M10 with a tightening torque of max. 40 Nm.

The tightening torques specified above are based on the following values
are only valid for them:

The contact surfaces must be flat.

The fan must not be strained on fastening.

As every application is different, the tightening torque recommended
by ebm-papst must be checked in the application concerned.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingresses at the customer cable end and can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment and that the connection point is lower than the
motor if possible.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Item no. 55755-5-9970 · ENU · Change 205336 · Approved 2020-07-16 · Page 8 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-NB86-43

Page 1: ...stall the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assess...

Page 2: ...op control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after inst...

Page 3: ...sing the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following...

Page 4: ...mm 1 Airflow direction V 2 Cable PVC AWG18 5x wire end ferrule 3 Cable PVC AWG22 5x wire end ferrule 4 Mounting holes for FlowGrid Item no 55755 5 9970 ENU Change 205336 Approved 2020 07 16 Page 4 13...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55755 5 9970 ENU Change 205336 Approved...

Page 6: ...peller combination in a standardized measurement setup 3 4 Technical description Weight 0 001 kg Size 800 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum p...

Page 7: ...fan housing is available from ebm papst under the following item number Size Item no 800 mm 00800 2 7680 During assembly comply with the installation instructions included with each ebm papst heating...

Page 8: ...n concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the protective earth DANGER Faulty insulation Risk of fatal injury from...

Page 9: ...ce 4 2 5 Locked rotor protection Due to the locked rotor protection the starting current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing cables for...

Page 10: ...elay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input...

Page 11: ...damage shorter service life Low vibration operation of the fan must be ensured over the entire speed control range Severe vibration can arise for instance from inexpert handling transportation damage...

Page 12: ...ocate and rectify cause of error release restart lockout if necessary Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Impermissible point of operation...

Page 13: ...ntry specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The...

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