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Operating instructions

W3G800-NB86-43

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

Item no. 55755-5-9970 · ENU · Change 205336 · Approved 2020-07-16 · Page 12 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-NB86-43

Page 1: ...stall the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assess...

Page 2: ...op control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after inst...

Page 3: ...sing the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following...

Page 4: ...mm 1 Airflow direction V 2 Cable PVC AWG18 5x wire end ferrule 3 Cable PVC AWG22 5x wire end ferrule 4 Mounting holes for FlowGrid Item no 55755 5 9970 ENU Change 205336 Approved 2020 07 16 Page 4 13...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55755 5 9970 ENU Change 205336 Approved...

Page 6: ...peller combination in a standardized measurement setup 3 4 Technical description Weight 0 001 kg Size 800 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum p...

Page 7: ...fan housing is available from ebm papst under the following item number Size Item no 800 mm 00800 2 7680 During assembly comply with the installation instructions included with each ebm papst heating...

Page 8: ...n concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the protective earth DANGER Faulty insulation Risk of fatal injury from...

Page 9: ...ce 4 2 5 Locked rotor protection Due to the locked rotor protection the starting current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing cables for...

Page 10: ...elay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input...

Page 11: ...damage shorter service life Low vibration operation of the fan must be ensured over the entire speed control range Severe vibration can arise for instance from inexpert handling transportation damage...

Page 12: ...ocate and rectify cause of error release restart lockout if necessary Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Impermissible point of operation...

Page 13: ...ntry specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The...

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