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Operating instructions

W3G800-DO81-35

Translation of the original operating instructions

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.4 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

Fig. 1: Recommended stripped lengths in mm (inside terminal box)
Legend: CL = control lines

4.3.2 Connecting wires to terminals

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Equip the cable glands with the seals provided in the terminal box.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

Item no. 53159-5-9970 · ENU · Change 205336 · Approved 2020-07-16 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-DO81-35

Page 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wo...

Page 2: ... g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body par...

Page 3: ...Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depos...

Page 4: ...s in mm 1 Direction of air flow A 2 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm Item no 53159 5 9970 ENU Change 205336 Approved 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...a standardized measurement setup 3 4 Technical description Weight 20 kg Size 800 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted painted sheet steel blank sprayed with PP plastic Support ring material Steel coated with black plastic RAL 9005 Fan housing material Sheet steel galvanized and coated with black plast...

Page 6: ...he device from its packaging by the fan housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are...

Page 7: ...egrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typically 4 W 4 2 3 Residual current circuit breake...

Page 8: ...xample Fans installed lying flat Make sure the cable is routed in a U shaped loop Fig 3 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 4 Cable routing for fans installed upright 4 4 Factory settings Factory settings made for the device by e...

Page 9: ...tion level KL3 2 8 GND Reference ground for control interface SELV KL3 3 7 0 10 V Control current sensor value input 0 10 VDC impedance 100 kΩ use only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA power supply for ext devices e g potentiometer SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA power supply for ext devices e g sensors SELV KL3 6 4 20 mA Contr...

Page 10: ...Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event o...

Page 11: ...ing If the fans are not treated by the stationary soaking installation in the barn they have to be manually soaked separately using a hosepipe or knapsack sprayer for example Instructions for cleaning Fig 5 Cleaning of the fan with a high pressure cleaner Maximum water pressure 80 bar Minimum clearance between water outlet and fan 40 cm The water jet must be aimed perpendicularly to the blades If ...

Page 12: ...also to be heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during ...

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