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Operating instructions

W3G800-DO81-35

Translation of the original operating instructions

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

;

Before cleaning, run the fan for an hour at min. 80% speed.

;

Check the tightness of the cable glands.

;

As is standard procedure for barn cleaning, the dried-on dirt first has to
be loosened by soaking. If the fans are not treated by the stationary
soaking installation in the barn, they have to be manually soaked
separately using a hosepipe or knapsack sprayer for example.

Instructions for cleaning

Fig. 5: Cleaning of the fan with a high-pressure cleaner.

;

Maximum water pressure 80 bar

;

Minimum clearance between water outlet and fan 40 cm

;

The water jet must be aimed perpendicularly to the blades.

;

If possible, only aim the water jet at the rotating parts.

;

Do not aim the water jet directly at the condensation drainage hole (if
applicable).

;

When cleaning the electronics housing, do not aim the water jet
directly at the terminal box cover or cable glands.

;

If there is a condensation drainage hole in the rotor, make sure this is
not blocked by dirt.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Item no. 53159-5-9970 · ENU · Change 205336 · Approved 2020-07-16 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-DO81-35

Page 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wo...

Page 2: ... g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body par...

Page 3: ...Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depos...

Page 4: ...s in mm 1 Direction of air flow A 2 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm Item no 53159 5 9970 ENU Change 205336 Approved 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...a standardized measurement setup 3 4 Technical description Weight 20 kg Size 800 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted painted sheet steel blank sprayed with PP plastic Support ring material Steel coated with black plastic RAL 9005 Fan housing material Sheet steel galvanized and coated with black plast...

Page 6: ...he device from its packaging by the fan housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are...

Page 7: ...egrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typically 4 W 4 2 3 Residual current circuit breake...

Page 8: ...xample Fans installed lying flat Make sure the cable is routed in a U shaped loop Fig 3 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 4 Cable routing for fans installed upright 4 4 Factory settings Factory settings made for the device by e...

Page 9: ...tion level KL3 2 8 GND Reference ground for control interface SELV KL3 3 7 0 10 V Control current sensor value input 0 10 VDC impedance 100 kΩ use only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA power supply for ext devices e g potentiometer SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA power supply for ext devices e g sensors SELV KL3 6 4 20 mA Contr...

Page 10: ...Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event o...

Page 11: ...ing If the fans are not treated by the stationary soaking installation in the barn they have to be manually soaked separately using a hosepipe or knapsack sprayer for example Instructions for cleaning Fig 5 Cleaning of the fan with a high pressure cleaner Maximum water pressure 80 bar Minimum clearance between water outlet and fan 40 cm The water jet must be aimed perpendicularly to the blades If ...

Page 12: ...also to be heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during ...

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