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Operating instructions

W3G500-DM56-35

Translation of the original operating instructions

4.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Route the cables in the terminal box so that the terminal box cover
closes without resistance.

;

Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ After working on the device, remove any tools or other

objects from the device.

If the device is out of use for some time, e.g. when in storage,
we recommend switching it on for at least two hours to allow
any condensation to evaporate and to move the bearings.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Item no. 52188-5-9970 · ENU · Change 88834 · Approved 2016-05-03 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G500-DM56-35

Page 1: ...se used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical insta...

Page 2: ...re the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights...

Page 3: ...e in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Operation in medical equipment with a life sustaining...

Page 4: ...s in mm 1 Direction of air flow A 2 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm Item no 52188 5 9970 ENU Change 88834 Approved 2016 05 03 Page 4 12 eb...

Page 5: ...andardized measurement setup 3 4 Technical description Weight 14 kg Fan size 500 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted...

Page 6: ...sk of fatal injury from electric shock Use only cables that meet the specified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched...

Page 7: ...ual current devices tripping without delay We recommend the use of residual current circuit breakers with a trip threshold of 300 mA and delayed tripping super resistant characteristic K 4 2 4 Locked...

Page 8: ...routing for fans installed upright 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM...

Page 9: ...3 20 V Supply for external sensor 20 VDC 20 50 mA KL3 0 10 V PWM Control current sensor value input KL3 0 10 V PWM Control current sensor value input impedance 100 k KL3 4 20 mA Control current sensor...

Page 10: ...TECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor posit...

Page 11: ...bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adjust maintenance intervals to the level of dust exposure 6 2 Safety i...

Page 12: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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