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Operating instructions

W3G500-DM56-35

Translation of the original operating instructions

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

Instructions for cleaning

Check the unit regularly, with particular attention to smooth operation
and dust buildup on the impeller and motor housing.

Heavy dust buildup, especially on the motor housing and the
impeller, and/or strong vibrations, can destroy the fan. In this case,
switch off the fan immediately and clean it.

If heavy corrosion is identified on load-bearing or rotating parts of the
unit, switch it off without delay and replace it. Repair of load-bearing or
rotating parts is not permitted.

Only clean the unit when it is stopped; disconnect it from the power
supply and secure it against restarting.

Do not use aggressive cleaning agents!

Only direct water jets at the rotor side, never at the motor side.

Avoid directing the water jet at the condensation drainage hole.
Maximum water pressure: 80 bar

After cleaning, run the fan for at least an hour at maximum speed.

Make sure that the condensation drainage hole (if present) is not
obstructed by dirt.

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours. If bearing replacement is necessary after that period, contact
ebm-papst.

Adjust maintenance intervals to the level of dust exposure.

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Tightness of
cable gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

6.3 Disposal

For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.

6.3.1 Country-specific legal requirements

NOTE
Country-specific legal requirements

Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

Item no. 52188-5-9970 · ENU · Change 88834 · Approved 2016-05-03 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G500-DM56-35

Page 1: ...se used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical insta...

Page 2: ...re the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights...

Page 3: ...e in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Operation in medical equipment with a life sustaining...

Page 4: ...s in mm 1 Direction of air flow A 2 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm Item no 52188 5 9970 ENU Change 88834 Approved 2016 05 03 Page 4 12 eb...

Page 5: ...andardized measurement setup 3 4 Technical description Weight 14 kg Fan size 500 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted...

Page 6: ...sk of fatal injury from electric shock Use only cables that meet the specified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched...

Page 7: ...ual current devices tripping without delay We recommend the use of residual current circuit breakers with a trip threshold of 300 mA and delayed tripping super resistant characteristic K 4 2 4 Locked...

Page 8: ...routing for fans installed upright 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM...

Page 9: ...3 20 V Supply for external sensor 20 VDC 20 50 mA KL3 0 10 V PWM Control current sensor value input KL3 0 10 V PWM Control current sensor value input impedance 100 k KL3 4 20 mA Control current sensor...

Page 10: ...TECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor posit...

Page 11: ...bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adjust maintenance intervals to the level of dust exposure 6 2 Safety i...

Page 12: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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