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Operating instructions

W3G300-ZG06-01

Translation of the original operating instructions

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. This does not however in any way affect the
technical properties of the products. The product is to be protected against
UV radiation to prevent the formation of patches and fading. Changes in
color are not a reason for complaint and are not covered by the warranty.

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

Strength class of
screws

8.8

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+ 80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

- 40 °C

3.7 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC circuit feedback

According to EN 61000-3-2/3

EMC interference
emission

According to EN 61000-6-4 (industrial
environment)

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

Item no. 57963-5-9970 · ENU · Change 212910 · Approved 2021-04-01 · Page 8 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-ZG06-01

Page 1: ...ecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wor...

Page 2: ...C compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the de...

Page 3: ... be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming l...

Page 4: ...torque 1 8 0 3 Nm use must be made of seal provided Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Accessory part Guard grill 30070 2 4039 with oval head screw 60080 7 6201 4x can be fitted on the intake side Not included in scope of delivery The installation of accessories may change the air performance and noise values Item no 57963 5 9970 ENU Change...

Page 5: ...ll dimensions in mm 1 Guard grill 30070 2 4039 2 Oval head screw 60080 7 6201 4x Item no 57963 5 9970 ENU Change 212910 Approved 2021 04 01 Page 5 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...take side mounting on suction nozzle The Ø6 5 mm holes must be pierced from the underside with a mandrel or similar tool We recommend using M6 cheese head screws with hexagon socket DIN 912 DIN EN ISO 4762 for fastening 3 outlet side mounting on flange Item no 57963 5 9970 ENU Change 212910 Approved 2021 04 01 Page 6 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 8...

Page 7: ... impeller combination in a standardized measurement setup 3 4 Technical description Size 300 mm Motor size 74 Rotor surface Thick film passivated Terminal box material PP plastic Impeller material PP plastic Fan housing material PP plastic Number of blades 5 Airflow direction V Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class B Moisture F Environmental...

Page 8: ...oid shocks Wear safety shoes and cut resistant safety gloves NOTE Damage to the device from vibration Bearing damage shorter service life The fan must not be subjected to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the ...

Page 9: ...y AC DC sensitive residual current devices type B or B are permissible As with variable frequency drives residual current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter can lead to the instant tripping of residual current devices We recommend the use of residual ...

Page 10: ... U shaped loop Fig 2 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM ...

Page 11: ...ontact common connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 8 GND Reference ground for control interface SELV 9 RSA RS485 interface for MODBUS RSA SELV 10 RSB RS485 interface for MODBUS RSB SELV 11 0 10 V Analog input set value SELV 0 10 V Ri 100 kΩ adjustable curve 12 10 V Fixed voltage output 10 VDC SELV 10...

Page 12: ...upply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the e...

Page 13: ...hat period contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure 6 2 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of th...

Page 14: ...inum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electric...

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