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Operating instructions

W3G300-ZG06-01

Translation of the original operating instructions

2. INTENDED USE

The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.

Intended use also includes

Use of the device in stationary systems only.

Performance of all maintenance work.

Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.

Using the device within the permitted ambient temperature range; see
Chapter 3.6 Transport and storage conditions and
Chapter 3.2 Nominal data.

Operating the device with all protective devices.

Following the operating instructions.

Improper use

In particular, operating the device in the following ways is prohibited and
could be hazardous:

Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.

Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.

Operation in medical equipment with a life-sustaining or life-support
function.

Conveying solids in the flow medium.

Painting the device

Connections (e.g. screws) coming loose during operation.

Opening the terminal box during operation.

Conveying air that contains abrasive particles.

Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.

Conveying air with high dust content, e.g. suctioning off sawdust.

Operating the device close to flammable materials or components.

Operating the device in an explosive atmosphere.

Using the device as a safety component or to perform safety-related
functions.

Operation with completely or partially disassembled or manipulated
protective devices.

In addition, all applications not listed among the intended uses.

Item no. 57963-5-9970 · ENU · Change 212910 · Approved 2021-04-01 · Page 3 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-ZG06-01

Page 1: ...ecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wor...

Page 2: ...C compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the de...

Page 3: ... be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming l...

Page 4: ...torque 1 8 0 3 Nm use must be made of seal provided Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Accessory part Guard grill 30070 2 4039 with oval head screw 60080 7 6201 4x can be fitted on the intake side Not included in scope of delivery The installation of accessories may change the air performance and noise values Item no 57963 5 9970 ENU Change...

Page 5: ...ll dimensions in mm 1 Guard grill 30070 2 4039 2 Oval head screw 60080 7 6201 4x Item no 57963 5 9970 ENU Change 212910 Approved 2021 04 01 Page 5 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...take side mounting on suction nozzle The Ø6 5 mm holes must be pierced from the underside with a mandrel or similar tool We recommend using M6 cheese head screws with hexagon socket DIN 912 DIN EN ISO 4762 for fastening 3 outlet side mounting on flange Item no 57963 5 9970 ENU Change 212910 Approved 2021 04 01 Page 6 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 8...

Page 7: ... impeller combination in a standardized measurement setup 3 4 Technical description Size 300 mm Motor size 74 Rotor surface Thick film passivated Terminal box material PP plastic Impeller material PP plastic Fan housing material PP plastic Number of blades 5 Airflow direction V Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class B Moisture F Environmental...

Page 8: ...oid shocks Wear safety shoes and cut resistant safety gloves NOTE Damage to the device from vibration Bearing damage shorter service life The fan must not be subjected to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the ...

Page 9: ...y AC DC sensitive residual current devices type B or B are permissible As with variable frequency drives residual current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter can lead to the instant tripping of residual current devices We recommend the use of residual ...

Page 10: ... U shaped loop Fig 2 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM ...

Page 11: ...ontact common connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 8 GND Reference ground for control interface SELV 9 RSA RS485 interface for MODBUS RSA SELV 10 RSB RS485 interface for MODBUS RSB SELV 11 0 10 V Analog input set value SELV 0 10 V Ri 100 kΩ adjustable curve 12 10 V Fixed voltage output 10 VDC SELV 10...

Page 12: ...upply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the e...

Page 13: ...hat period contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure 6 2 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of th...

Page 14: ...inum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electric...

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