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Operating instructions

S4D500-BD03-02

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the fan
from the packaging

→ Carefully remove the device from its packaging, only

touching the guard grille. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when taking out the device

Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging

together.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Do not make any modifications, additions or renovations to the
device. Replacing the terminal box is not permitted.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Earth wire contact resistance to EN 61800-5-1

Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.

4.2.2 Residual current operated device

Only pulse-current sensitive and/or universal RCD protective
devices (Type A or B) are permitted. Like frequency inverters,
RCD protective devices cannot provide personal safety while
operating the device.

4.2.3 Voltage control

With open loop speed control using transformers or electronic
voltage regulators (e.g. phase angle control), excessive current
may occur.
In addition, noises can occur with phase angle control
depending on the mounting situation.

4.2.4 Frequency inverter

Fit sinusoidal filters that work on all poles (live-live and live-
earth) between the frequency inverter and the motor for
operation with frequency inverters.
Depending on how the device is installed, noises may occur.

Item no.: 10739-5-9970 · Revision: 68161 · Print-out: 2012-04-13 · Y. Uhlmann (VM-TDO) · Page 6 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for S4D500-BD03-02

Page 1: ...t personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the a...

Page 2: ...s of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 7 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate techni...

Page 3: ...ance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that contains abrasive particles Moving highly corrosive air e g salt spray mist Ex...

Page 4: ...ction of air flow A 2 Tightening torque 0 8 0 3 Nm 3 Illustration without terminal box cover 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 15 Nm Item no 10739 5 9970 Revision 68161 Print out 2012 04 13 Y Uhlmann VM TDO Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...aterial of terminal box ABS Plastic black Material of blades Aluminium sheet insert sprayed with PP plastic Material of guard grille Steel phosphated and coated in black plastic Number of blades 5 Blade angle 0 Direction of air flow A Direction of rotation Clockwise seen on rotor Type of protection IP 54 Insulation class F Humidity class F3 1 Mounting position Shaft horizontal or rotor on bottom r...

Page 6: ...side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use c...

Page 7: ...installed lying flat cable routed as a water trap Fans installed in upright position When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Ill 3 Cable routing for fans installed upright 4 3 4 Motor protection CAUTION Electrical voltage The device is a built in component and features no electrically isolating switch Connect...

Page 8: ... Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2 x grey PE green yellow Item no 10739 5 9970 Revision 68161 Print out 2012 04 13 Y Uhlmann VM TDO Page 8 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...nges or repairs may be carried out by ebm papst only The terminal box does not have to be opened for maintenance Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAU...

Page 10: ...on At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Mounting of protective earth connection Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Tightness of screwed cable gland Visual inspection At least every 6 months Ret...

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