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Operating instructions

S3G300-AL11-51

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

If the device is out of use for some time, e.g. when in storage,
we recommend switching it on for at least two hours to allow
any condensation to evaporate and to move the bearings.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Ambient temperature
too high

Reduce the ambient
temperature. Let the
device cool down.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Item no. 51450-5-9970 · ENU · Change 210350 · Approved 2020-04-24 · Page 10 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for S3G300-AL11-51

Page 1: ...thorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be obser...

Page 2: ...C compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the de...

Page 3: ... be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming l...

Page 4: ...mensions in mm 1 Direction of air flow A 2 Tightening torque 1 5 0 2 Nm 3 Cable diameter 7 5 mm tightening torque 2 0 3 Nm Item no 51450 5 9970 ENU Change 210350 Approved 2020 04 24 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...nection of protective earth Conformity with standards EN 60034 1 EN 60204 1 EN 60335 1 CE Approval CCC With regard to cyclic speed loads note that the rotating parts of the device are designed for a maximum of one million load cycles If you have special questions consult ebm papst for support Use the device in accordance with its degree of protection Information on surface quality The surfaces of ...

Page 6: ...that can be switched off with an all pole disconnection switch When working on the fan secure the system machine in which the fan is installed so as to prevent it from being switched back on CAUTION Electric shock Voltage on metal part Use the device only with the cable guard and terminal box intended for it NOTE Water ingress into wires or cables Water ingress at the customer end of the cable can...

Page 7: ...d connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device Remove the cap from the cable gland Only remove caps where cables are fed in Route the wire s not included in scope of delivery into the terminal box First connect the PE protective earth Connect the wires to the corresponding terminals Use a screwdriv...

Page 8: ... 230 VAC 50 60 Hz see nameplate for voltage range CON 11 N blue Neutral conductor CON 12 PE green yellow Protective earth CON 70 SL brown Speed selection switch open speed 1 switch closed speed 2 Item no 51450 5 9970 ENU Change 210350 Approved 2020 04 24 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpap...

Page 9: ...d close to the fan Before switching on check the device for visible external damage and make sure the protective devices are functional Check the fan s air flow paths for foreign matter and remove any foreign matter found Apply the nominal supply voltage Start the device by changing the input signal NOTE Damage to the device from vibration Bearing damage shorter service life Low vibration operatio...

Page 10: ...ency of checking is to be adapted accordingly depending on the degree of soiling DANGER Risk of injury from rotating fan Only clean when not in motion Do not disconnect the fan from the power supply just switch it off via the control input This will prevent start up of the fan Dirt deposits on the motor housing can cause overheating of the motor Soiling of the impeller can cause vibration that wil...

Page 11: ... heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembl...

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