ebm-papst R4D450-AK03-05 Operating Instructions Manual Download Page 7

Operating instructions

R4D450-AK03-05

Translation of the original operating instructions

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

CAUTION
Electric shock

Voltage on metal part
→ Use the device only with the cable guard and terminal box

intended for it.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

4.2.2 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.

4.2.3 Voltage control

NOTE

Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.

Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.

4.2.4 Variable frequency drive

Please use a variable frequency drive only after consultation with ebm-
papst.

For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole
sine filter protects the motor against high-voltage transients that
can destroy the coil insulation system, and against harmful
bearing currents.

Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

;

Connect the thermal overload protector (TOP).

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
The terminal strip is equipped with a penetration guard.

;

Insert the leads until they meet resistance.

;

Seal the terminal box.

Item no. 11001-5-9970 · ENU · Change 235653 · Approved 2021-11-15 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R4D450-AK03-05

Page 1: ...echnical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when w...

Page 2: ... Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair with a cap 1 7 Emissions WARNING Depending on the installation and operating conditions the sound pressure level may exceed 70 dB A Risk of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equip...

Page 3: ...following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the ...

Page 4: ...ncluded in scope of delivery other inlet rings on request 2 Max clearance for screw 12 mm 3 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm 4 Tightening torque 1 0 0 15 Nm Item no 11001 5 9970 ENU Change 235653 Approved 2021 11 15 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...3 Maintenance Information on installation operation and maintenance is provided in the operating instructions 14 Additional components Components used to calculate the energy efficiency that are not apparent from the measurement category are detailed in the CE declaration Specific ratio 1 pfs 100 000 Pa Data obtained at optimum efficiency level The efficiency values displayed for achieving conform...

Page 6: ...rage 80 C Min permitted ambient temp for motor transport storage 40 C 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging by the fan impeller Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such a...

Page 7: ...ety while operating the device 4 2 3 Voltage control NOTE Current overshoots may occur if speed control is implemented by transformers or electronic voltage regulators e g phase control Depending on the type of installation of the device noise and vibration may also occur in the case of phase control Vibration can lead to bearing damage and thus premature failure Heating up of the motor when using...

Page 8: ... built in component and has no disconnecting switch Connect the device to a suitable tripping unit Only connect the device to circuits that can be switched off with an all pole disconnection switch When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can...

Page 9: ...ection Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 11001 5 9970 ENU Change 235653 Approved 2021 11 15 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ... visible external damage and make sure the protective devices are functional Check the fan s air flow paths for foreign matter and remove any foreign matter found Apply the nominal supply voltage NOTE Damage to the device from vibration Bearing damage shorter service life Low vibration operation of the fan must be ensured over the entire speed control range Severe vibration can arise for instance ...

Page 11: ...al overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Impermissible point of operation Check point of operation Motor overtemperature Ambient temperature too high Reduce ambient temperature if possible Deficient cooling Improve cooling In the event of further malfunctions contact ebm papst 5 1 Vibration testing Checking of fa...

Page 12: ...esign technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 5 4 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of...

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