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Operating instructions

R4D450-AK03-05

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 5.3 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Mechanical movement

2

1.7 Emissions

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connection in terminal box

9

4.4 Connection diagram

10

4.5 Opening additional cable glands

10

4.6 Checking connections

10

4.7 Switching on the device

10

4.8 Switching off the device

11

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

5.1 Vibration testing

11

5.2 Cleaning

12

5.3 Safety inspection

12

5.4 Disposal

Item no. 11001-5-9970 · ENU · Change 235653 · Approved 2021-11-15 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R4D450-AK03-05

Page 1: ...echnical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when w...

Page 2: ... Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair with a cap 1 7 Emissions WARNING Depending on the installation and operating conditions the sound pressure level may exceed 70 dB A Risk of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equip...

Page 3: ...following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the ...

Page 4: ...ncluded in scope of delivery other inlet rings on request 2 Max clearance for screw 12 mm 3 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm 4 Tightening torque 1 0 0 15 Nm Item no 11001 5 9970 ENU Change 235653 Approved 2021 11 15 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...3 Maintenance Information on installation operation and maintenance is provided in the operating instructions 14 Additional components Components used to calculate the energy efficiency that are not apparent from the measurement category are detailed in the CE declaration Specific ratio 1 pfs 100 000 Pa Data obtained at optimum efficiency level The efficiency values displayed for achieving conform...

Page 6: ...rage 80 C Min permitted ambient temp for motor transport storage 40 C 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging by the fan impeller Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such a...

Page 7: ...ety while operating the device 4 2 3 Voltage control NOTE Current overshoots may occur if speed control is implemented by transformers or electronic voltage regulators e g phase control Depending on the type of installation of the device noise and vibration may also occur in the case of phase control Vibration can lead to bearing damage and thus premature failure Heating up of the motor when using...

Page 8: ... built in component and has no disconnecting switch Connect the device to a suitable tripping unit Only connect the device to circuits that can be switched off with an all pole disconnection switch When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can...

Page 9: ...ection Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 11001 5 9970 ENU Change 235653 Approved 2021 11 15 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ... visible external damage and make sure the protective devices are functional Check the fan s air flow paths for foreign matter and remove any foreign matter found Apply the nominal supply voltage NOTE Damage to the device from vibration Bearing damage shorter service life Low vibration operation of the fan must be ensured over the entire speed control range Severe vibration can arise for instance ...

Page 11: ...al overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Impermissible point of operation Check point of operation Motor overtemperature Ambient temperature too high Reduce ambient temperature if possible Deficient cooling Improve cooling In the event of further malfunctions contact ebm papst 5 1 Vibration testing Checking of fa...

Page 12: ...esign technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 5 4 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of...

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