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Operating instructions

K3G630-AP01-90

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1122 X /05

`

Translation of the original operating instructions

54007-4-8670

Regular cleaning of the device prevents imbalance caused by
deposits, for example.

7.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

7.3 Maintenance interval

What to check

How to check

How often

What action?

Corrosion

Visual inspection At least every

3 months

When there is
heavy
corrosion that
impairs the
explosion
protection, e.g.
in gap
surfaces,
replace the
device.

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace wires

Impeller for
wear/deposits/
corrosion and
damage

Visual inspection At least every

6 months

Clean impeller
or replace device

Tightness of
cable gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

Cable routing
(fastening)

Visual inspection At least every

6 months

Fasten cables

Cleaning and
preventive
maintenance

Visual inspection At least every

3 months

Remove dirt,
clean device

Ball bearings
for smooth and
noiseless
movement free
of play

acoustic and/or
manual check
by turning rotor
when switched
off, vibration test

At least every
3 months

Replace the
device in the
event of noise,
stiffness or
bearing play.
Have motor
bearings
replaced by
ebm-papst.

Vibration test

See Vibration
test section

At least every
6 months

Cleaning,
repair or
replacement of
device

Check gap
dimensions

See Gap
dimensions
section

At least every
3 months

Replacement of
device

7.4 Vibration check

Regular checks must be made to ensure that the fan is not operated at
impermissibly high vibration levels. On the basis of ISO 14694, the
maximum permissible vibration velocities are specified as follows:

Fan connected to system
with isolation from vibration

Fan connected to system
without isolation from
vibration

Vibration velocity

Vibration velocity

max. 6.3 mm/s

max. 4.5 mm/s

Fig. 9: The vibration velocities are measured in radial direction at the
stator bushing.

The motor bearings are provided with permanent lubrication at the
factory. Experience has shown that under normal operating conditions
the grease therefore only has to be renewed after several years. The
motor must be deactivated in the event of bearing noise. To remedy this,
the motor has to be exchanged or the defective bearings replaced by the
ebm-papst Service department.
A record is to be kept of the routine inspections performed.

Item no. 54007-5-9970 · ENU · Change 272968 · Approved 2022-11-23 · Page 18 / 18

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G630-AP01-90

Page 1: ...g instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety ru...

Page 2: ...h the operating instructions Malfunctions and defects that affect safety must always be corrected immediately No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...d its attachment must always be evaluated in connection with the overall safety concept of the system as a whole 2 8 Emissions WARNING Depending on the installation and operating conditions the sound...

Page 4: ...and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 4 2 Nominal data and Chapter 4 5 Transport and storage conditions The device is to be protected against exposu...

Page 5: ...ompliance include personal injury and property damage due to shaft breakage fatigue failure reduced bearing service life or explosions caused by elevated surface temperatures or sparking Item no 54007...

Page 6: ...value depending on cable 6 Terminal box fastening screws tightening torque 3 5 0 5 Nm 7 Ground connection point M8 functional ground for electrostatic discharge no protective earth do not unfasten th...

Page 7: ...e product drawing The other bolts must not be loosened Used screws and nuts must be disposed of Use the fastening components available from ebm papst for assembly If the housing is painted the contact...

Page 8: ...tor on top not permitted Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operati...

Page 9: ...of safety 4 8 The nameplate Fig 1 Specifications on the nameplate Serial number Designation Explanation YY Year Year e g 11 for production in 2011 WW Week Week calendar week in year of production Six...

Page 10: ...d to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ens...

Page 11: ...ambient temperature Do not subject the cables to impermissible strain Establish a safe protective earth connection Ensure that the degree of protection is maintained The seals in the terminal box fro...

Page 12: ...s In this illustration all cable glands are used by way of example 5 3 3 Connecting wires to terminals Open the terminal box To do so unscrew the seven screws for tightening torque see Chapter 4 1 Pro...

Page 13: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exam...

Page 14: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes...

Page 15: ...put of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected...

Page 16: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 17: ...oved during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error...

Page 18: ...e device Cable routing fastening Visual inspection At least every 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bea...

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