ebm-papst K3G560-AP23-90 Operating Instructions Manual Download Page 14

Operating instructions

K3G560-AP23-90

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1122 X /04

`

Translation of the original operating instructions

54006-4-8670

5.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Route the cables in the terminal box so that the terminal box cover
closes without resistance. The strands must not be trapped between
the terminal box cover and housing.

;

Screw the terminal box cover back on again. Terminal box tightening
torques, see Chapter 4.1 Product drawing.

;

Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

;

The supply lines to the add-on unit, e.g. exchanger, must conform to
the IP protection class (see nameplate). Do not route the cables over
any sharp-edged objects.

5.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range. #Severe vibration can arise for
instance from inexpert handling, transportation damage and
resultant imbalance or be caused by component or structural
resonance. #Speed ranges with excessively high vibration
levels and possibly resonant frequencies must be
determined in the course of fan commissioning. #Either run
through the resonant range as quickly as possible with
speed control or find another remedy.# Operation with
excessively high vibration levels can lead to premature
failure.

5.8 Switching off the device

5.8.1 Switch off device during operation

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

5.8.2 Switching off the device for maintenance

;

Switch off the device via the control input.

;

Disconnect the device from the power supply.

If the device (terminal box cover) has to be opened and disconnected
from the supply line, note the following:

DANGER
Electrical charge (>50 µC, 60 µJ) between phase
conductor and protective earth connection after
switching off supply.

Electric shock, risk of injury

→ Attention! The terminal box cover may not be opened

within a potentially explosive area before the wires
(L1, L2, L3) and PE have been short-circuited outside
the potentially explosive area (e.g. at the main switch).

;

Disconnect the cable at the device.

;

When disconnecting, be sure to disconnect the ground connection last.

6. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

No automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

When all phases are

correctly supplied again, the
motor automatically restarts after
10-40 s.

Overtemperature of motor,
electronics interior and power
electronics

No automatic restart. Reset the
device manually.

Item no. 54006-5-9970 · ENU · Change 93219 · Approved 2018-02-08 · Page 14 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G560-AP23-90

Page 1: ...instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety rul...

Page 2: ...urpose in a safe manner with attention to potential dangers and in accordance with the operating instructions No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...n and operating conditions the sound pressure level may exceed 70 dB A Risk of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety...

Page 4: ...devices Using the device only in Zones 1 and 2 with Ex categories IIA and IIB and temperature classes T1 to T3 Using the device only in stationary systems Using the device only in speed ranges without...

Page 5: ...er min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 6 Terminal box fastening screws tightening torque 3 5 0 5 Nm 7 Ground connection point M8 functional ground for elec...

Page 6: ...ng Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input parameter setting Exter...

Page 7: ...production Six digit number e g 000003 Sequential serial number Ex marking II 2G Ex db eb ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Equipment group II use above ground no...

Page 8: ...connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the fan to the substructure Check the device for transport damage Damaged devi...

Page 9: ...the terminal box from ebm papst have been inspected for suitability The motor must be connected in accordance with EN 60079 14 Ground conductor contact resistance according to EN 61800 5 1 Compliance...

Page 10: ...3 Connecting wires to terminals Open the terminal box To do so unscrew the seven screws for tightening torque see Chapter 4 1 Product drawing Take care when opening the terminal box cover Do not dama...

Page 11: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exa...

Page 12: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes...

Page 13: ...tput of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selecte...

Page 14: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 15: ...oved during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error...

Page 16: ...e device Cable routing fastening Visual inspection At least every 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bea...

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