ebm-papst K3G560-AP23-90 Operating Instructions Manual Download Page 1

Operating instructions

K3G560-AP23-90

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1122 X /04

`

Translation of the original operating instructions

54006-4-8670

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. STANDARDS AND DIRECTIVES

1

1. STANDARDS AND DIRECTIVES

1.1 Applied standards and directives

1

1.1 Applied standards and directives

According to Directive 2014/34/EU and the following standards:

EN 14986: 2017

Design of fans for use in potentially explosive atmospheres

EN 60079-0: 2012 +A11: 2013

Explosive atmospheres - Part 0: Equipment - general requirements

EN 60079-1: 2014

Explosive atmospheres - Part 1: Equipment protection by pressure-
resistant enclosure "d"

EN 60079-7: 2015

Explosive atmospheres - Part 7: Equipment protection by enhanced
safety "e"

EN 60079-11: 2012

Explosive atmosphere Part 11: Equipment protection by intrinsic safety "i"

TR CU 012/2011

The fan satisfies the requirements of the Technical Regulations of the
Customs Union "On safety of equipment intended for use in explosive
atmospheres".

These operating instructions are available in other languages on
our website, www.ebmpapst.com.

2

2. SAFETY REGULATIONS AND INFORMATION

2

2.1 Hazard levels for warnings

2

2.2 Staff qualifications

2

2.3 Basic safety rules

2

2.4 Voltage

2

2.5 Safety and protective features

3

2.6 Electromagnetic radiation

3

2.7 Mechanical movement

3

2.8 Emissions

3

2.9 Hot surface

3

2.10 Transport

3

2.11 Storage (including spare part stocks)

4

2.12 Disposal

4

3. INTENDED USE

5

4. TECHNICAL DATA

5

4.1 Product drawing

6

4.2 Nominal data

6

4.3 Technical description

6

4.4 Mounting data

6

4.5 Transport and storage conditions

7

4.6 Electromagnetic compatibility

7

4.7 Ex areas

7

4.8 The nameplate

8

5. CONNECTION AND STARTUP

8

5.1 Mechanical connection

8

5.2 Electrical connection

10

5.3 Connection in terminal box

12

5.4 Factory settings

13

5.5 Connection diagram

14

5.6 Checking connections

14

5.7 Switching on the device

14

5.8 Switching off the device

14

6. INTEGRATED PROTECTIVE FEATURES

15

7. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

15

7.1 Cleaning

16

7.2 Safety inspection

16

7.3 Maintenance interval

16

7.4 Vibration check

Item no. 54006-5-9970 · ENU · Change 93219 · Approved 2018-02-08 · Page 1 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G560-AP23-90

Page 1: ...instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety rul...

Page 2: ...urpose in a safe manner with attention to potential dangers and in accordance with the operating instructions No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...n and operating conditions the sound pressure level may exceed 70 dB A Risk of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety...

Page 4: ...devices Using the device only in Zones 1 and 2 with Ex categories IIA and IIB and temperature classes T1 to T3 Using the device only in stationary systems Using the device only in speed ranges without...

Page 5: ...er min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 6 Terminal box fastening screws tightening torque 3 5 0 5 Nm 7 Ground connection point M8 functional ground for elec...

Page 6: ...ng Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input parameter setting Exter...

Page 7: ...production Six digit number e g 000003 Sequential serial number Ex marking II 2G Ex db eb ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Equipment group II use above ground no...

Page 8: ...connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the fan to the substructure Check the device for transport damage Damaged devi...

Page 9: ...the terminal box from ebm papst have been inspected for suitability The motor must be connected in accordance with EN 60079 14 Ground conductor contact resistance according to EN 61800 5 1 Compliance...

Page 10: ...3 Connecting wires to terminals Open the terminal box To do so unscrew the seven screws for tightening torque see Chapter 4 1 Product drawing Take care when opening the terminal box cover Do not dama...

Page 11: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exa...

Page 12: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes...

Page 13: ...tput of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selecte...

Page 14: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 15: ...oved during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error...

Page 16: ...e device Cable routing fastening Visual inspection At least every 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bea...

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