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Operating instructions

A4E500-AM03-01

Translation of the original operating instructions

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

If the motor run capacitor was not installed by ebm-papst, check
whether the information on the motor run capacitor matches the
information on the nameplate.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.

4.2.3 Voltage control

NOTE

Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.

Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.

4.2.4 Variable frequency drive

Please use a variable frequency drive only after consultation with ebm-
papst.

For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole
sine filter protects the motor against high-voltage transients that
can destroy the coil insulation system, and against harmful
bearing currents.

Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

;

Connect the thermal overload protector (TOP).

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
The terminal strip is equipped with a penetration guard.

;

Insert the leads until they meet resistance.

;

Seal the terminal box.

4.3.3 Cable routing

Water must be prevented from reaching the cable gland along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

Fans installed lying flat

Make sure the cable is routed in a U-shaped loop.

Item no. 10083-5-9970 · ENU · Change 230069 · Approved 2021-03-15 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A4E500-AM03-01

Page 1: ... authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be ob...

Page 2: ... the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protec...

Page 3: ...e hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming loo...

Page 4: ...tion of air flow V 2 Max clearance for screw 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10083 5 9970 ENU Change 230069 Approved 2021 03 15 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...r surface Painted black Terminal box material PP plastic Blade material Press fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction V Direction of rotation Counterclockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F Environmental H protection class H2 Installation position Shaft horizontal or rotor on bottom rotor on top on request C...

Page 6: ...rminal box is not permitted NOTE Motor capacitor The product is equipped with a motor capacitor with safety protection class P0 S0 according to EN 60252 1 Take this into consideration when fitting it to the end product on the basis of applicable regulations CAUTION Possible damage to the device If the device slips during installation serious damage can result Ensure that the device is securely pos...

Page 7: ...wing installation in the end device 4 2 4 Variable frequency drive Please use a variable frequency drive only after consultation with ebm papst For operation with variable frequency drives install sinusoidal filters that work on all poles phase phase and phase ground between the drive and the motor During operation with variable frequency drives an all pole sine filter protects the motor against h...

Page 8: ...When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding The motors are equipped with thermal overload protectors to protect the devices Check to make sure that th...

Page 9: ...s 4 4 Connection diagram L U1 blue Z brown N U2 black PE green yellow TOP gray Item no 10083 5 9970 ENU Change 230069 Approved 2021 03 15 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ...ant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure 4 8 Switching ...

Page 11: ... the device immediately and replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the bal...

Page 12: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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