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Operating instructions

A4E500-AM03-01

Translation of the original operating instructions

4.5 Opening additional cable glands

A second cable gland opening can be made in the terminal box.

WARNING
In the event of a fault, the cable gland is energized

Electric shock
→ Do not use metal cable glands with plastic terminal boxes.

;

Screw the cable gland into the precut thread using a wrench. When
doing so, take note of the tightening torques; see Chapter 3.1 Product
drawing.

;

Remove the plastic tab that fell off inside the terminal box when it was
penetrated.

Fig. 4: Cable gland opening

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.8 Switching off the device

;

Disconnect the device from the power supply at the supply line's
main switch.

;

When disconnecting, be sure to disconnect the ground connection last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
Electric charge on capacitor after device is switched off

Electric shock, risk of injury
→ Discharge the capacitors before working on the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in

the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Item no. 10083-5-9970 · ENU · Change 230069 · Approved 2021-03-15 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A4E500-AM03-01

Page 1: ... authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be ob...

Page 2: ... the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protec...

Page 3: ...e hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming loo...

Page 4: ...tion of air flow V 2 Max clearance for screw 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10083 5 9970 ENU Change 230069 Approved 2021 03 15 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...r surface Painted black Terminal box material PP plastic Blade material Press fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction V Direction of rotation Counterclockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F Environmental H protection class H2 Installation position Shaft horizontal or rotor on bottom rotor on top on request C...

Page 6: ...rminal box is not permitted NOTE Motor capacitor The product is equipped with a motor capacitor with safety protection class P0 S0 according to EN 60252 1 Take this into consideration when fitting it to the end product on the basis of applicable regulations CAUTION Possible damage to the device If the device slips during installation serious damage can result Ensure that the device is securely pos...

Page 7: ...wing installation in the end device 4 2 4 Variable frequency drive Please use a variable frequency drive only after consultation with ebm papst For operation with variable frequency drives install sinusoidal filters that work on all poles phase phase and phase ground between the drive and the motor During operation with variable frequency drives an all pole sine filter protects the motor against h...

Page 8: ...When working on the device secure the system machine in which the device is installed so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding The motors are equipped with thermal overload protectors to protect the devices Check to make sure that th...

Page 9: ...s 4 4 Connection diagram L U1 blue Z brown N U2 black PE green yellow TOP gray Item no 10083 5 9970 ENU Change 230069 Approved 2021 03 15 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ...ant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure 4 8 Switching ...

Page 11: ... the device immediately and replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the bal...

Page 12: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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