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This document is proprietary. No disclosure, reproduction or use of any part thereof may be made without the expressed written 

permission of Ebbco Inc. or its subsidiaries. 

Section 3:

 System Installation and Start-Up 

3.1 Installation Procedure 

1. Upon receipt of the system, carefully check each component against the bill of materials to ensure

that everything has been received with the system. If anything is missing or damaged, immediately
contact the freight company to file the appropriate claim.

2. Remove system from wooden 2 x 4 undercarriage using suitable materials handling equipment.
3. Install catcher tank sweeper package as shown in the sweeper layout drawing provided.
4. Install the gate valve to the suction port on the catcher tank.
5. Install the gate valve to the discharge port on the catcher tank.
6. Install hose barbs into the suction and discharge gate valves.
7. Close the suction and discharge valves.
8. Fill the catcher tank with water.
9. Position system next to waterjet machine as discussed with Ebbco Inc. Anchor system to floor as

necessary.

10. Using the black suction hose and clamps provided in the installation kit, connect the suction barb on

the catcher tank to the suction barb on the garnet removal system.

11. Using the black discharge hose and clamps provided in the installation kit, connect the discharge

barb on the catcher tank to the discharge barb on the garnet removal system.

12. Place abrasive bag hopper under purge outlet. Connect decant line to fitting provided on hopper.
13. Connect the overflow piping from the 3" port on the abrasive bag hopper to the garnet pump column.
14. Have a qualified industrial electrician connect the 3 phase electrical power to the control panel as per

electrical drawing. (230vac/3 ph/60Hz)

3.2 Start Up Procedure: 

1. Check the pump suction basket for debris.
2. Open the suction and discharge valves on the catcher tank.
3. Ensure that the catcher tank is full of water.
4. Check pump for correct rotation (clockwise as viewed from the top of the motor) by bumping the HOA

switch, located on the main electrical panel.

5. The pump motor on the filtration system has been synchronized at the factory if the pump motor is

running in reverse have a qualified electrician swap over one of the in coming line powers at electrical
panel.

6. Turn the HOA switch to the HAND position.

Warning!

 If the filtration system dose not prime after 5 seconds, stop the system. Try three more times 

and if the system still will not prime call the Ebbco service department 1-586-716-5151 

7. Check separator inlet and outlet pressure gauges to ensure differential pressure is between 4 and 12

psi.

Summary of Contents for GRS-0250-B-CC

Page 1: ...INDUSTRIAL FILTRATION SYSTEMS MODEL GRS 0250 B CC OPERATION AND MAINTENANCE MANUAL E M P L O Y E E S...

Page 2: ...3 2 Start Up Procedure Section 4 Maintenance 4 1 Garnet Removal System Daily Check List 4 2 Garnet Removal Pump Suction Basket 4 3 Garnet Removal System Pump 4 4 Garnet Removal Centrifugal Separator 4...

Page 3: ...The Garnet Removal System is inspected and all test data documented prior to shipment 1 2 Sequence of operation This system is designed to keep garnet from building up in the cutting table The method...

Page 4: ...amps Speed 1760 rpm Enclosure TEFC Pump PCL 3x4 10 B CC 6 Impeller 10 dia Centrifugal Separator SDS 250 B Carbon steel construction designed to remove 98 of particulate from liquid sized at 74 micron...

Page 5: ...ssed written permission of Ebbco Inc or its subsidiaries Section 2 System Specifications Vacuum gauge GRS V GA Range 30inhg 0 psi Face dia 2 Inlet size 1 4 NPT Case material Stainless steel Wetted par...

Page 6: ...garnet removal system 11 Using the black discharge hose and clamps provided in the installation kit connect the discharge barb on the catcher tank to the discharge barb on the garnet removal system 12...

Page 7: ...or use of any part thereof may be made without the expressed written permission of Ebbco Inc or its subsidiaries Section 3 System Installation and Start Up Warning If pressure differential is too low...

Page 8: ...hg 5 Check inlet and outlet gauges on top of separator These pressure readings should be approximately 35 psi on the inlet gauge and approximately 26 psi on the outlet gauge Separator must run between...

Page 9: ...dirt and is firmly in place before turning the system back on Ebbco recommends that a preventive maintenance schedule be implemented for this component Note The vacuum gauge must read 3 in hg service...

Page 10: ...eparator inlet pressure drop a low differential across the separator or a high vacuum gauge reading If any of these condition occur and are not corrected the system pump and other components will beco...

Page 11: ...no pressure a Check the electrical hookup for proper direction and power requirements The pump s motor should run clockwise looking down from the top b Check fuses in step down transformer Replace as...

Page 12: ...ump not primed 18 Viscosity of liquid different than design 2 Pump or suction pipe not completely full of liquid 19 Pump operating at very low capacity 3 Suction lift too high 20 Parallel operation of...

Page 13: ...ler Inside pump impeller housing PCL2x3 10 B CC 6 IMP 10 1 1 Stock 2 5 days Pump case gaskets Inside pump impeller housing 61115 1 1 Stock 2 5 days Pump strainer basket s internal basket Inside pump s...

Page 14: ...r claims for negligence All products manufactured and marketed by Ebbco are warranted to be free of defects in materials and workmanship for a period up to one year for date of delivery or 2080 hours...

Page 15: ...ST IRON BODY WITH A CAST IRON LID BASKET MATERIAL AS STANDARD ON THE PKG 51 IS ABS AND STAINLESS STEEL GR303 ON THE PKG 98 A STAINLESS STEEL BASKET IS PROVIDED AS AN OPTION FOR THE PKG 51 ALL LID GASK...

Page 16: ...MAX PRESSURE LOSS PSI PSI INLET 2 NPT 3 NPT OUTLET SQ FLANGE SQ FLANGE MATERIALS OF CONSTRUCTION BODY CAST IRON CAST IRON LID CAST IRON CAST IRON O RING BUNA N BUNA N BASKET ABS OR SS SS SPARE PARTS O...

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Page 33: ...ARE HEAVIER THAN THE CARRYING LIQUID ARE SEPARATED AND ACCUMULATED IN THE COLLECTION CHAMBER THE SOLIDS ARE PERIODICALLY PURGED INTO A COLLECTION VESSEL CLEAN LIQUID IS DRAWN UP AND OUT OF THE SEPARAT...

Page 34: ...WITH A CENTRIFUGAL PUMP ONLY DO NOT USE WITH A POSITIVE DISPLACEMENT PUMP MODEL A B C D E FLOW RANGE INLET OUTLET PURGE SIZE WEIGHT DRY WEIGHT WET 0150 B 30 4 4 1 6 45 70 1 1 2 1 1 2 27 40 0200 B 33...

Page 35: ...IZES BACTERIAL GROWTH BROUGHT ON OTHERWISE BY SOLIDS ACCUMULATION LIMITS THE NEED FOR CHEMICAL TREATMENTS TO CONTROL BACTERIAL ALGAE BT PREVENTING SOLIDS BUILD UP ABLE TO OPERATE AT LOW PRESSURES AND...

Page 36: ...he Abrasive Bag Hopper flows out of the collection bag and decants back to the catch tank The Abrasive Bag Hopper is constructed from 1 4 carbon steel plate Dimensions 36 L x 36 W x 48 H Material of c...

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Page 41: ...erflow baffle is installed in Garnet Hopper 11 Use only Ebbco certified consumables and replacement parts Failure to do so may cause catastrophic failure 12 System is designed to run simultaneously wi...

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