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VORAD

Collision Warning System

Service Manual

VORAD Collision Warning System

VOSM0030

October 2007

More time on the road

EVT-300

Summary of Contents for VORAD

Page 1: ...VORAD CollisionWarningSystem Service Manual VORAD Collision Warning System VOSM0030 October 2007 More time on the road EVT 300...

Page 2: ...y before removing or installing electronic parts When disassembling various assemblies lay all parts on a clean bench in the same sequence as removed to sim plify and reduce the possibility of losing...

Page 3: ...ensor Removal 7 Side Sensor Installation 8 Antenna Assembly 9 Antenna Assembly Removal 10 Antenna Assembly Installation 11 Driver Display Unit 13 Driver Display Unit Removal 14 Driver Display Unit Ins...

Page 4: ...and other patents pending 1997 Eaton VORAD Technologies all rights reserved This device is sold under waiver of Canada and FCC Industry rules Any interference that may be caused should be reported to...

Page 5: ...This number is used for manufacturing use Serial Number The CPU serial number is the sequential identification number of the VORAD unit Have the CPU serial number available when calling for service a...

Page 6: ...3 Service Procedure Side Sensor Display Special Instructions Procedure may vary by OEM Use care not to overtighten acorn nuts Required Tools Basic Hand Tools Torque Wrench Side Sensor Display...

Page 7: ...4 lock washers from the Side Sensor Dis play 2 Remove the Side Sensor Display from the mounting bracket 3 Disconnect the VORAD Harness from the Side Sensor Display Side Sensor Display Wrench Acorn Nut...

Page 8: ...de Sensor Display with the view from the driver s seat 4 Torque the two 2 acorn nuts to 5 7 lbs in 5 8 N m Final Check Make sure the acorn nuts are properly tightened Make sure the VORAD Harness is co...

Page 9: ...6 Service Procedure Service Procedure Side Sensor Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Torque Wrench Side Sensor...

Page 10: ...ve the four 4 mounting capscrews that secure the Side Sensor to the mounting bracket 3 Remove the Side Sensor from the bracket Side Sensor VORAD Harness 1 Disconnect Harness from Side Sensor Side Sens...

Page 11: ...te Specific torque values vary according to OEM cap screw usage 3 Reconnect the VORAD Side Sensor Harness to the Side Sensor Final Check Make sure the mounting capscrews are properly tightened Make su...

Page 12: ...9 Service Procedure Antenna Assembly Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Torque Wrench Antenna...

Page 13: ...Antenna Assembly fairing if applicable 3 Remove the four 4 mounting capscrews 4 Remove the Antenna Assembly from the vehicle bumper or the Antenna Assembly mounting plate VORAD Harness Antenna 1 Disco...

Page 14: ...w usage 3 Reconnect the Antenna Harness with dielectric grease on the connection 4 Perform the Antenna Assembly Alignment Procedure see page 34 5 Torque the Antenna adjusting screws to 24 26 lbs in 2...

Page 15: ...Antenna Harness Mounting Bolts Wrench Antenna 2 Install Mounting Bolts 1 Install Antenna Assembly on Bracket 4 Perform Antenna Align ment Procedure on pg 34 Antenna Fairing Wrench 5 Tighten Antenna A...

Page 16: ...13 Service Procedure Driver Display Unit Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Volum e Warn ing Level Range Driver Display Unit...

Page 17: ...ove screws from the dashboard or the mounting bracket 3 Clean the surface area where the Driver Display Unit was installed Use an alcohol based cleaner Vol um e Wa rnin g Lev el Ran ge Driver Display...

Page 18: ...t bracket will be installed Use an alcohol based cleaner 3 Remove the backing from the adhesive tape on the mounting bracket provided screws can also be used Attach the Driver Display Unit mounting br...

Page 19: ...Display Unit 2 Clean Mounting Surface 1 Position Driver Dis play Unit on Dash 4 Install Driver Display Unit to Mounting Bracket Vo lum e Warnin g Le ve l Ra ng e Driver Display Unit Volum e Wa rning...

Page 20: ...17 Service Procedure Central Processing Unit Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Torque Wrench Central Processing Unit Ground Strap 32 Way Connector...

Page 21: ...18 Service Procedure Service Procedure...

Page 22: ...ng Unit 2 Note the orientation of the Central Processing Unit as indicated by the arrow located on the Central Processing Unit 3 Disconnect the negative battery cable 4 Disconnect the VORAD Harness 32...

Page 23: ...ing Unit 32 Way Connector Battery 2 Disconnect32 Way Connector 1 Disconnect Negative Battery Cable Central Processing Unit Ground Strap Central Processing Unit Wrench 5 Remove Central Processing Unit...

Page 24: ...ng to OEM cap screw usage 3 Reconnect the Central Processing unit ground strap to the Central Processing Unit 4 Reconnect the VORAD Harness 32 way connector to the Central Processing Unit 5 Reconnect...

Page 25: ...Strap Central Processing Unit Wrench Central Processing Unit Arrow 1 Note Orientation Arrow 4 Reconnect 32 Way Connector Central Processing Unit 32 Way Connector Battery 5 Reconnect Negative Battery C...

Page 26: ...f adjusting the vertical and horizontal axis Slots in the mount ing brackets allow for these adjustments NOTE The truck must be parked on a level surface If not then leveling compensations must be mad...

Page 27: ...24 Service Procedure Service Procedure...

Page 28: ...in mounting bracket slots 2 Push the Antenna Assembly back to the end of its travel within the mounting bracket slots and partially tighten the bottom two side screws between the bracket and the Anten...

Page 29: ...Loosen Screws with Allen Wrench 2 Push Antenna Assembly Back Antenna 3 Hold Level Against Antenna Assembly 4 Move Assembly to Proper Adjustment 5 Torque Screws to Secure Antenna Assembly Antenna 89 0...

Page 30: ...he face of the straight edge 4 Adjust the Antenna Assembly if necessary left or right until the two measurement points are equal within 6 mm Determine from the measure ment which side of the Antenna A...

Page 31: ...e Across Antenna Assembly 3 4 Adjust Until Reference Points are Equal 5 Torque Screws to Secure Antenna Assembly Reference Points A B Measure Between Straight Edge and Vehicle Reference Points Measure...

Page 32: ...r trusted partners providing the best products and services in the industry ensuring more time on the road 20 07 Eaton Corporation All rights reserved Printed in US A Copyright Eaton and Dana Corporat...

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