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Section II – Description

A. General 

The double intra-vane pump with a 282/283 suffix is
designed to operate at reduced noise levels, but still
maintain the same reliability, operating characteristics and
service advantages of previous models.

All sound reduction in the 282/283 series pump is
accomplished within the cartridge kit. The ring, vanes, rotor
and plate have been redesigned. The pump housing remains
unchanged, thus, existing systems may be upgraded by
simply replacing the cartridge kit. Figure 1 shows the basic
282/283 cartridge kit. Note that 12 vanes are assembled into
the machined rotor slots. Previous designed models use 10
vanes.

Figure 1. -282/-283 basic cartridge kit parts

Section III – Principles of Operation

A. General 

The operating principle of a vane pump is illustrated in
Figure 2. A slotted rotor is splined to the drive shaft and
turns inside a cam ring. Vanes are fitted to the rotor slots and
follow the inner surface of the cam ring as the rotor turns.
Centrifugal force and pressure under the vanes hold them
out against the cam ring. Pumping chambers are formed
between the vanes and the cam ring and are enclosed by
the two end plates.

The 282/283 series pumps are of a balanced intra-vane
design (Figure 2). Outlet pressure is constantly applied to
the small intra-vane area of the vane. As the pump vane
rotates through the high and low quadrants, outlet pressure
is alternately applied to the rest of the under vane area. This
varying pressure under the vane reduces wear and
increases pump efficiency.

Pump delivery can be changed by changing the ring or
installing a new cartridge kit. Table 2 shows available
delivery options. Cartridge kit part numbers are tabulated in
the parts and service drawings (Table 1).

Figure 2. Vane Pump Operation

Outlet

Low
Pressure
Quadrant

High
Pressure
Quadrant

System
Pressure

Rotation

Inlet

Rotation

Inlet or
Outlet
Pressure

Continuous
Outlet
Pressure

Outlet support plate
feeds full load
pressure to
intra-vane area at
all times.

Holes in rotor segments
feed load pressure under
full vane area in pressure
quadrant and inlet pressure
under vane area in inlet
quadrants.

Summary of Contents for Vickers 2520V-20-282 Series

Page 1: ...I 3155 S Revised 07 01 86 Quiet Intra Vane Type Double Pumps 2520V 3520V 3525V 4520V 4525V 4535V Series 20 Design 282 283 Suffix Overhaul Manual Vickers Vane Pumps...

Page 2: ...ft Rotation 5 D Piping and Tubing 5 E Hydraulic Fluid Recommendations 5 F Sound Levels 6 G Overload Protection 6 H Start Up 6 V Service and Maintenance A Circuit Inspection 6 B Adding Fluid to the Sys...

Page 3: ...ameplate If an older design unit is being updated to the new 282 283 design stamp the new design number on the nameplate Inquiries should always include the complete unit model code number as stamped...

Page 4: ...otor turns Centrifugal force and pressure under the vanes hold them out against the cam ring Pumping chambers are formed between the vanes and the cam ring and are enclosed by the two end plates The 2...

Page 5: ...ce and friction of oil flow Tubing must not be bent too sharply The recommended minimum radius for bends is three times the inside diameter of the tube E Hydraulic Fluid Recommendations General Data F...

Page 6: ...pening in the reservoir extensive damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation 2 Clean...

Page 7: ...Excessive noise in pump Low oil level in reservoir Fill reservoir to proper level with recommended fluid Air in system Open reservoir cap and operate system until purged Bleed hydraulic lines at highe...

Page 8: ...ical cylinders Block any load whose movement could generate pressure 1 Close off hydraulic oil source to pump inlet if an overhead reservoir is used 2 Remove the unit from the system 3 Cap all system...

Page 9: ...ear Replace the shaft if marks cannot be removed by light polishing 4 Remove burrs from outer edge of ring 17 Place rotor 15 and ring 27 on a flat surface Measure ring rotor clearance with a dial indi...

Page 10: ...ke sure the rotation arrow of the ring points in direction of rotation d Apply a small amount of hydraulic fluid to screws 11 and thread screws into cartridge kit 10 Install sealing ring 10 into cover...

Page 11: ...Back up Ring O Ring Sealing Ring Screw Inlet Support Plate Pin Ring Rotor Vanes Intra vanes Outlet Support Plate Screw Housing 2 1 1 4 1 1 1 1 1 1 2 1 2 1 1 12 1 4 1 Item Description Qty 20 21 22 23 2...

Page 12: ...ation 0000 All rights reserved Printed in U S A Eaton Hydraulics 15151 Highway 5 Eden Prairie MN 55344 Telephone 612 937 7254 Fax 612 937 7130 www eatonhydraulics com 46 New Lane Havant Hampshire PO9...

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