Eaton TC 48 User Manual Download Page 42 | Manualshive

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Eaton TC 48 User Manual Download Page 42

The auto-tuning can be applied either as the process is warming
up ( Cold Start ) or as the process has been in steady state (
Warm Start ).

After the auto-tuning procedures are completed, the AT
indicator will cease to flash and the unit revert to PID control
by using its new PID values. The PID values obtained are
stored in the nonvolatile memory.

In certain applications ( very few ) using auto-tuning to tune a
process may be inadequate for the control requirement, then you
can try manual tuning.

Use the following guide to adjust P, I, & D during manual tuning:

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Summary of Contents for TC 48

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Page 2: ...not be available on currently offered models It is strongly recommended that a process should incorporate a LIMIT CONTROL like L91 which will shut down the equipment at a preset process condition in...

Page 3: ...Wiring 27 Chapter 3 Programming Chapter 3 Programming 3 1 Lockout 28 3 2 Signal Input 28 3 3 Control Outputs 29 3 4 Alarm 34 3 5 Configure User Menu 35 3 6 Ramp 36 3 7 Dwell Timer 37 3 8 PV Shift 38...

Page 4: ...ltage to Drive SSR 26 Figure 2 11 Output 1 Linear Current 27 Figure 2 12 Alarm Output to Drive Load 27 Figure 2 13 Alarm Output to Drive Contactor 27 Figure 3 1 Conversion Curve for Linear Type Proces...

Page 5: ...troller The TC96 is a 1 8 DIN size panel mount controller These units are powered by 11 26 or 90 250 VDC VAC supply incorporating a 2 amp control relay output as standard The units are fully programma...

Page 6: ...ce low cost enhanced reliability and higher density Fast Sampling Rate Fast Sampling Rate The sampling rate of the input A to D converter reaches 5 times second The fast sampling rate allows this seri...

Page 7: ...or breaks Hence theprocess can be controlled temporarily in open loop mode Soft start Ramp Soft start Ramp The ramping function is performed during power up as well as any time the set point is change...

Page 8: ...rive SSR 5V 30mA 3 Isolated 4 20mA 0 20mA 1 Relay rated 2A 240VAC 2 Pulsed voltage to drive SSR 5V 30mA 3 Isolated 4 20mA 0 20mA Output 1 Output 1 0 None 1 Form C relay 2A 240VAC 0 None 1 Form C relay...

Page 9: ...r communication error and auto tuning error messages 5 Restart the dwell timer when the dwell timer has been timed out 6 Enter the manual control menu during failure mode occurrances ENTER KEY Press f...

Page 10: ...control output value etc 4 Buttons for control setup and set point adjustment Output 1 Indicator Output 2 Indicator Alarm Indicator Process Unit Indicator Manual Mode Indicator Auto tuning Indicator...

Page 11: ...of all parameters For actual application the number of available parameters depends on setup conditions and should be less than that shown in the flow chart You can select up to 8 parameters to put in...

Page 12: ...type thermocouple 7 13 8 14 9 10 11 12 N type thermocouple L type thermocouple PT 100 ohms DIN curve PT 100 ohms JIS curve 4 20 mA linear current input 0 20 mA linear current input 0 1V linear voltage...

Page 13: ...SHIF PV shift offset value 200 0 C 360 0 F 0 0 Low 200 0 C 360 0 F High High 93 3 C 200 0 F 0 1 2 3 4 5 6 7 8 9 FILT Filter damping time constant of PV 0 second time constant 0 2 second time constant...

Page 14: ...sor fails or select OFF 0 or ON 1 for ON OFF control 0 O1HY Output 1 ON OFF control hysteresis Low 0 1 High 50 0 C 90 0 F 0 1 C 0 2 F CYC1 Output 1 cycle time Low 0 1 High 90 0 sec 18 0 PB Proportiona...

Page 15: ...output 4 20 mA current module 4 5 6 7 0 20 mA current module 0 1V voltage module 0 5V voltage module 1 5V voltage module 8 0 10V voltage module O2FT Select BPLS bumpless transfer or 0 0 100 0 to conti...

Page 16: ...ion Latching alarm action Hold alarm action Latching Hold action 0 ALHY Hysteresis control of alarm Low 0 1 High 50 0 C 90 0 F Alarm failure transfer mode 0 0 1 Alarm output OFF as unit fails Alarm ou...

Page 17: ...communication 0 7 data bits 1 8 data bits 1 PARI Parity bit of digital communication 0 Even parity 1 Odd parity 2 No parity bit 0 STOP Stop bit count of digital communication 0 One stop bit 1 Two stop...

Page 18: ...or user menu 6 Same as SEL1 SEL5 Select 5th parameter for user menu 7 Same as SEL1 SEL6 Select 6th parameter for user menu 8 Same as SEL1 SEL7 Select 7th parameter for user menu 10 Same as SEL1 SEL8 S...

Page 19: ...ot exceed the maximum rating specified in Chapter 6 Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient te...

Page 20: ...92 mm 45 mm 65 mm Panel TC 96 TC 48 Figure 2 1 Mounting Dimensions Figure 2 1 Mounting Dimensions 20 45 mm 45 mm Panel Cutout 104 8mm Panel 11 5mm www comoso com...

Page 21: ...system Beware not to over tighten the terminal screws The torque should not exceed 1 N m 8 9 Lb in or 10 2KgF cm Before wiring verify the label for correct model number and options Switch off the pow...

Page 22: ...r conductors except on T C input 50 C max air ambient Use copper conductors except on T C input CAT I I Unused control terminals should not be used as jumper points as they may be internally connected...

Page 23: ...C NO C NO C NO _ OP2 _ Figure 2 5 Rear Terminal Connection for TC 48 Figure 2 5 Rear Terminal Connection for TC 48 NC 13 13 14 14 15 15 OP1 PTA PTA TC V PTB mA TC V PTB mA TC V PTB mA TC V PTB mA 50...

Page 24: ...ss to the power terminals 1 2 L N 7 8 L N 2 5 Sensor Installation Guidelines 2 5 Sensor Installation Guidelines Proper sensor installation can eliminate many problems in a control system The probe sho...

Page 25: ...the process requirements In special processes the sensor might need to have different requirements such as leak proof anti vibration antiseptic etc Standard sensor limits of error are 4 degrees F 2 de...

Page 26: ...Output 1 Relay to Drive Contactor Figure 2 9 Output 1 Relay to Drive Contactor 5V 0V 33 33 3 4 TC 96 TC 96 TC 48 TC 48 9 10 _ Figure 2 10 Output 1 Pulsed Voltage to Drive SSR Figure 2 10 Output 1 Puls...

Page 27: ...ing 2 8 Alarm Wiring 7 8 9 TC 96 TC 96 TC 48 TC 48 LOAD LOAD 120V 240VAC Mains Supply 120V 240VAC Mains Supply Figure 2 12 Alarm Output to Drive Load Figure 2 12 Alarm Output to Drive Load 7 8 9 TC 96...

Page 28: ...arameters are locked to prevent from being changed NONE SET USER section 1 5 ALL 3 2 Signal Input 3 2 Signal Input INPT Selects the sensor type or signal type for signal input Range thermocouple J_TC...

Page 29: ...shown in Table 3 1 Table 3 1 Table 3 1 Heat Cool Control Setup Value Table 3 1 Heat Cool Control Setup Value Control Modes OUT1 OUT2 O1HY O2HY CPB DB Heat only REVR Cool only DIRT Heat PID Cool ON OFF...

Page 30: ...SP1 SP1 O1HY ON OFF OUT1 Action PV Dead band O1HY Time Time 30 www comoso com...

Page 31: ...Cool only control Cool only control 31 www comoso com...

Page 32: ...point will occur If more negative value of DB greater overlap is used an excessive overshoot over the set point can be minimized but an unwanted cooling action will occur It is adjustable in the rang...

Page 33: ...SV SP2 SV SP2 O2HY ON OFF OUT2 Action PV Time Time SP2 O2HY SP2 ON OFF OUT2 Action PV Time Time OUT2 DE HI OUT2 DE HI 33 www comoso com...

Page 34: ...point A alerts the user when the process deviates too far from set point When the process goes higher than SV SP3 a deviation high alarm occurs and the alarm turns off as the process goes lower than S...

Page 35: ...Holding Alarm ALMD L T HO A latching holding alarm performs both holding and latching function The latching alarm is reset when the RESET key is pressed once the alarm condition is removed Latching H...

Page 36: ...3 6 Ramp 3 6 Ramp 36 www comoso com...

Page 37: ...e process reaches the set point the dwell timer starts to time down to zero time out The alarm relay will remain off until time out The dwell timer operation is shown as following diagram After time o...

Page 38: ...eater 35 C temperature difference is observed SHIF 0 165 C C Heat Transfer 200 C Sensor Subject Heater Adjust SHIF SHIF 35 C Supply more heat 200 C C Heat Transfer 235 C Sensor Subject Heater Display...

Page 39: ...ntroller can be used This is a first order filter with time constant specified by parameter The default value of FILT is 0 5 sec before shipping Adjust FILTto change the time constant from 0 to 60 sec...

Page 40: ...due to the input sensor break or input current below 1mA if 4 20 mA is selected or input voltage below 0 25V if 1 5 V is selected 2 occurs due to the A D converter failure Output 1 and output 2 will...

Page 41: ...don t use a zero value for PB and TI otherwise the auto tuning program will be disabled The LOCK parameter should be set at NONE 3 Set the set point to a normal operating value or a lower value if ov...

Page 42: ...AT indicator will cease to flash and the unit revert to PID control by using its new PID values The PID values obtained are stored in the nonvolatile memory In certain applications very few using aut...

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Page 45: ...tes and then stay unpowered for another batch ATC 96 equipped with is used for this purpose The system diagram is shown as follows Chapter 4 Applications Chapter 4 Applications BTC 8100 BTC 8100 R OP1...

Page 46: ...elect DIRT for OUT1 Since output 1 is used to drive a magnetic contactor O1TY selects RELY A small temperature oscillation is tolerable hence use ON OFF control to reduce the over all cost To achieve...

Page 47: ...ED PERSONNEL WITH APPROPRIATE CALIBRATION EQUIPMENT THE USE OF A CERTIFIED CALIBRATION LABORATORY IS HIGHLY RECOMMENDED FOR DETAILED CALIBRATION INSTRUCTIONS OR FOR ADDITIONAL INFORMATION PLEASE CONTA...

Page 48: ...Chapter 6 Specifications Chapter 6 Specifications 48 www comoso com...

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Page 50: ...Resolution Resolution 50 www comoso com...

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Page 54: ...20 mA is selected or input voltage below 0 25V if 1 5V is selected 39 Replace input sensor 40 A to D converter or related component s malfunction Return to factory for repair Check and correct setup...

Page 55: ...MPLIED WARRANTY OR NEGLIGENCE ORANY OTHER DAMAGES WHETHER DIRECT IMMEDIATE FORESEEABLE CONSEQUENTIAL OR SPECIAL OR FOR ANY EXPENSES INCURRED BY REASON OF THE USE OR MISUSE SALE OR FABRICA TION OF PROD...

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