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Instruction Leaflet 

IL 29C703D

Effective April 2011

Installation Instructions for Eaton Series C 600 Amp HLD-DC 

Circuit Breakers, Circuit Breaker Frame and Molded Case Switch 

EATON CORPORATION www.eaton.com

Figure 3. Load Isolated from Power Source. Grounded or 

Ungrounded Systems.  If System Voltage Exceeds 300 Vdc, then 

Ungrounded Systems Only.

Figure 4. Load Connected to Power Source. Grounded or 

Ungrounded Systems.

Figure 5. Load Isolated from Power Source. Grounded or 

Ungrounded Systems. If System Voltage Exceeds 125 Vdc, then 

Ungrounded Systems Only. 

Power

Load

Power

Load

Breaker

Breaker

3 Pole

3 Pole

         

Load Isolated from Power Source.

Grounded or Ungrounded Systems.

If System Voltage Exceeds 300 Vdc.

Then Ungrounded Systems Only.

Fig. 5-2

Breaker

Load

Power

Breaker

Load

Power

2 Pole

2 Pole

         

Load Connected to Power Source.

Grounded or Ungrounded Systems.

Fig. 5-3

2. Installation

The installation procedure consists of inspecting the circuit breaker 

and, as applicable, installing the trip unit, accessories, and terminals; 

mounting the circuit breaker; connecting the line and load conduc-

tors; torquing terminals; and attaching terminal shields .  Circuit 

breaker frames, trip units, accessories, mounting hardware, and 

unmounted terminals may be supplied in separate packages .  To 

install the circuit breaker, perform the following steps . 

otee:

N

Internal accessory installation in any type of circuit breaker should be 

done before the circuit breaker Is mounted and connected . Refer to individual 

accessory instruction leaflets for specific installation instruction on field 

installable accessories .

2-1 .  Compare nameplate data with existing equipment ratings and 

system requirements to make sure that the circuit breaker 

is suitable for the intended installation . Prior to mounting, 

confirm that the circuit breaker has not been damaged during 

transit or initial handling .

2-2 .  To install trip unit and any internal accessories, remove 

installed cover screws and cover .

otee:

N

The circuit breaker handle must be In the tripped or OFF position to 

remove the cover . Instructions for installing the trip unit and accessories are 

supplied with the devices .

2-3 .   If not already installed, mount the trip unit and accessories (if 

required) in circuit breaker frame .

otee:

N

When required to be removed or replaced, stationary interphase barri-

ers can only be installed or removed with the circuit breaker in the tripped or 

open position .

2-4 .  After the trip unit and any internal accessories are installed, 

and with the circuit breaker in the tripped position, make sure 

that stationary interphase barriers are properly installed in the 

base . Install main cover and secure with supplied pan head 

screws .  Torque the screws to 20-22 lb .-in (2 .26-2 .49 N .m) .

2-5 .  If not already installed, mount wire connecting terminals 

as shown in 

Figure 6

 .  Secure the terminals to the circuit 

breaker using two pan-head slotted screws and lock washers .  

Torque to 6 to 8 lb-ft . (8 .14 to 10 .85 N .m) .  With the circuit 

breaker mounted and before the conductors are installed and 

conductor clamping screws inserted, the terminal mounting 

screws may be checked for correct torque .

Figure 6. Terminal Installation.

Breaker

Power

Load

2 Pole

Fig. 5-4

Cover

TA603LD

Terminal

Pan-Head

Screws and

Lock Washers

TA602LD

or T602LD

Terminal

Pan-Head Screws

and Lock Washers

(Installed Before

Cable Clamping

Screws)

Circuit

Breaker

Line

Terninal

Cover

Summary of Contents for TA602LD

Page 1: ...ation and Thermal Magnetic Trip Unit Adjustment 5 Inspection and Field Testing 6 Effective April 2011 Supersedes IL 29C703C Dated 07 1998 Instruction Leaflet IL 29C703D Installation Instructions for E...

Page 2: ...gment but should not be considered to be all inclusive or covering every application or circumstance which may arise Contact Eaton for further information or instructions 1 Introduction and General In...

Page 3: ...2 1 Compare nameplate data with existing equipment ratings and system requirements to make sure that the circuit breaker is suitable for the intended installation Prior to mounting confirm that the c...

Page 4: ...on the mounting surface d Install circuit breaker mounting screws and washers Tighten screws firmly but do not exceed 28 lb in 3 N m Figure 7 3 Pole Circuit Breaker Mounting Bolt Drilling Plans Figur...

Page 5: ...ustment Manual Operation The circuit breaker handle and the Push To Trip button in the trip unit control manual operation of the circuit breaker The circuit breaker handle has three positions two of w...

Page 6: ...times to be sure that the mechanical linkages operate freely and do not bind If mechanical linkages do not operate freely replace cir cuit breaker 4 3 With the circuit breaker in the ON position pres...

Page 7: ...uction Leaflet IL 29C703D Effective April 2011 Installation Instructions for Eaton Series C 600 Amp HLD DC Circuit Breakers Circuit Breaker Frame and Molded Case Switch EATON CORPORATION www eaton com...

Page 8: ...sidered all inclusive If further information is required you should consult an authorized Eaton sales representative The sale of the product shown in this literature is subject to the terms and condit...

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