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ROTARY TOW BEHIND REV010322

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Summary of Contents for S090ST

Page 1: ...0 ROTARY TOW BEHIND REV010322 S090ST S090TR S115ST S115TR S185ST S185TR...

Page 2: ...20 Wheel Bearing Maintenance Guide 21 24 Technical Data Fill in Sheet 25 Operation 15 16 Pre Use Inspection 26 Start Up 26 Shut Down 26 Parking Compressor Chock use 26 27 Maintenance 27 28 Break In 2...

Page 3: ...ained authorized persons who have read and understood these operating instructions to use this equipment Failure to follow the instructions procedures and safety precautions in this manual can result...

Page 4: ...perators and others around the compressor and its controls comply with all applicable OSHA Federal State and Local regulations codes and standards relating to personal protective equipment Including r...

Page 5: ...ght at least two times greater than the total weight of the towed compressor This weight is the total authorized loaded weight fill in for future reference lbs Towable weight is generally specified in...

Page 6: ...gation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Page 7: ...2 COMPRESSOR OIL FILTER 3 AIR FILTER ENGINE 4 COOLING LIQUID ENGINE 5 INLET VALVE 6 SEPARATOR 7 AIR END 8 COMPRESSOR OIL FILL 9 ENGINE OIL FILL 10 MOTOR SPEED CONTROL CYLINDER 11 ENGINE OIL DIPSTICK 1...

Page 8: ...FILTER 3 AIR FILTER ENGINE 4 COOLING LIQUID ENGINE 5 INLET VALVE 6 SEPARATOR 7 AIR END 8 COMPRESSOR OIL FILL 9 ENGINE OIL FILL 10 MOTOR SPEED CONTROL 11 ENGINE OIL DIPSTICK 12 OIL FILTER 13 FUEL FILT...

Page 9: ...S090 S115 S185 ST TR 1 TIRES 2 AXLE 3 TRAILER STAND LEG 4 HITCH MOUNT 5 ADJUSTABLE DRAW BAR 6 COVER 7 VERTICAL LIFTING POINT 8 COMPRESSOR LOUVERS 9 AIR LINE CONNECTION 10 CONTROL PANEL 11 TAILLIGHTS 1...

Page 10: ...r for maintenance access and adequate airflow 3 DO NOT operate the compressor with a tarp blanket or cover surrounding the machine 4 The location must allow for adequate unobstructed airflow for cooli...

Page 11: ...e compressor shut off the engine and get to fresh air RIGHT AWAY Seek medical attention You may have carbon monoxide poisoning Lifting and Movement Forklift 1 Make sure lift operators stay aware while...

Page 12: ...anyone under the compressor while it is being lifted 7 DO NOT use bolts or other hooks on individual components to move the compressor 8 When moving and or placing the compressor ensure it is on or ac...

Page 13: ...equipment 11 Ensure chains and cables do not interfere with the movement of the compressor or drag along any surface 12 DO NOT use this equipment to tow or move personnel 13 DO NOT transport the unit...

Page 14: ...l and then disconnect the positive cable from the positive battery terminal Piping Safety steps 1 Install appropriate flow limiting valves as necessary according to the pipe size s used and run length...

Page 15: ...e pipe fitting or hose connected to the unit can withstand operating temperatures and retain pressure 9 Never use reducers in discharge piping Keep all piping and fittings the same size in the piping...

Page 16: ...own prior to refueling 2 DO NOT refuel the unit while the engine is running 3 DO NOT operate the compressor if any fuel has been spilt Clean up any spilt fuel prior to starting the engine 4 DO NOT ope...

Page 17: ...16 ROTARY TOW BEHIND REV010322 Tire Safety...

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Page 25: ...ing the wheel hub you must follow these steps to prevent bearing damage 1 Tighten the wheel bearing nut until snug 2 Back off wheel bearing hub turn 3 Reinstall retaining pin 4 Reinstall dust cover 5...

Page 26: ...lbs 1237 1237 1852 Total Authorized loaded weight lbs 1654 1654 1874 Skid Version Total Weight Ready for Use lbs 1058 1058 1411 Compressor Asymmetric rotary with oil injection Engine S090 S115 KUBOTA...

Page 27: ...urn on the COM selector switch the battery charge lamp should light up 4 Hold in position until the PRE lamp light goes out 5 Turn the key to engage the starter then release the key as soon as the eng...

Page 28: ...hours of actual run time The following should be performed at the end of the break in period BREAK IN MAINTENANCE Compressor set 1 Check drive belt tension 2 Purge fuel tank and fuel circuit 3 Check...

Page 29: ...engine oil 2 Change engine oil filter EVERY 2000 HOURS ENGINE 1 Check regulating system 2 Remove and clean fuel tank 3 Drain and replace coolant COMPRESSOR 1 Drain and replace compressor oil 2 Replace...

Page 30: ...eral guidelines 7 To drain coolant or refrigerant always be sure to open both drain valves and open the cooler cap If you do not open the cap coolant will not drain correctly 8 Remove the overflow hos...

Page 31: ...he air cleaner with a cloth if needed 3 Avoid touching the element with your skin or with oily or dirty rags towels 4 Make sure the cover lid is properly closed if it is not sealed correctly unfiltere...

Page 32: ...rator cartridge flush 2 Untighten the 8 screws of the separator lid 3 Remove the lid carefully as to not damage the components and the dip tube attached to the cover 4 Apply a thin layer of oil on the...

Page 33: ...nsure to stop compressor and remove the ignition key prior to inspecting servicing compressor belts 2 Proper belt tension is 1 8 at 9lbs measured midway between the pulleys 3 If the belt tension is in...

Page 34: ...33 ROTARY TOW BEHIND REV010322 Digital Controller S185 ONLY...

Page 35: ...use If the engine is ready to start this button can launch the start sequence Start Manual Mode This button sets the controller to Start Manual Mode If engine is ready to start this button can begin...

Page 36: ...t button Compressor will start and will have a 30 sec preheating sequence Compressor will be automatic start mode initially Compressor will be ready to use as soon as the pressure begins to build COMP...

Page 37: ...eration is disabled Parked regeneration is disabled Outlet valve is closed and engine is unloaded Regeneration is impossible and the particle filter must be inspected by Kubota service From level 2 an...

Page 38: ...tion one when installed This will ensure the unit stays mounted on the hitch and undue stress is not placed on the trailer 1 2 3 1 2 Height and angle can be adjusted at these two locations They work b...

Page 39: ...railer arm hitch As the ball settle into the socket of the arm you should hear an audible CLICK as the ball lock engages on the trailer arm As the mechanism breaks in you must apply downward force to...

Page 40: ...travel height marked as figure 2 Replace the pin ensuring to use the retaining wire to lock the pin in place ONLY PULL UPWARD ON THE SUPPORT LEG DO NOT ATTEMPT TO LIFT FROM THE BOTTOM Shifts in the v...

Page 41: ...tilizing the supplied pin Disconnect the trailer power supply and trailer safety cables Firmly grasp the trailer release handle and pull up ward This will disconnect the trailer ball mount from the to...

Page 42: ...41 ROTARY TOW BEHIND REV010322 Detail Parts Explosion S090 S115...

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Page 50: ...ng 2 4 Washer 3 6 Washer 4 1 Washer 5 4 Screw 6 1 Screw 7 2 Collar 8 1 Coupling 9 6 Screw 10 1 Fan 11 1 Engine REF QTY PART 1 1 Engine Bell 2 1 Temp Probe 3 1 Check Valve 4 1 Nipple 5 1 Elbow 6 6 Scre...

Page 51: ...1 3 3 Travel 7 6 Washer 1 4 1 Bottom Sheet 8 6 Washer 1 5 1 Bottom Sheet 9 8 Washer 1 6 1 Trave 10 8 Screw 1 7 2 Engine Fixing 11 8 Screw 1 8 37 Screw 12 4 Silent Block 1 9 73 Washer 13 4 Silent Bloc...

Page 52: ...4 Washer 1 9 20 Washer 1 10 4 Prevailing Torque Hex Nut 1 11 8 Washer 1 12 2 Screw 1 13 1 Seal 1 14 1 Seal 1 15 1 Connector 1 16 1 Particle Filter 1 17 2 Prevailing Torque Hex Nut 1 18 4 Screw 1 19 1...

Page 53: ...1 1 1 Cover 1 2 1 Separator Plug 1 3 1 Separator Tank 1 4 1 Dip tube 1 5 8 Screw 1 6 1 Elbow 1 7 1 Elbow 1 8 1 Plug 1 9 1 Tee 1 10 6 Screw 1 11 8 Washer 1 12 12 Washer 1 13 1 Tee 1 14 1 Separator Elem...

Page 54: ...19 4 Screw 1 20 2 Fastening Flange 1 21 4 Washer 1 22 4 Washer 1 23 2 Prevailing Torque Hex Nut REF QTY PART 1 4 1 Fuel Line 1 5 1 Fuel Line 1 6 1 Fuel Line 1 7 1 Fuel Line 1 8 1 Fuel Line 1 9 1 Fuel...

Page 55: ...1 Quick Coupling 1 11 1 Valve 1 12 1 Pipe 1 13 1 Elbow REF QTY PART 1 1 2 Rivet 1 2 1 Emergency Stop 1 3 1 Key Contactor 1 4 1 Dashboard Box 1 5 1 Component Support 1 6 1 Carter 1 7 1 Panel Waterproo...

Page 56: ...let Valve REF QTY PART 1 1 1 Air Hose 1 2 1 Air Hose 1 3 1 Support 1 4 1 Screw 1 5 1 Hose Clamp 1 6 1 Hose Clamp 1 7 1 Hose Clamp 1 8 2 Screw 1 9 10 Washer 1 10 2 screw 1 11 1 Hose Clamp 1 12 1 Air Fi...

Page 57: ...filter clogged change cartridge e Defective discharge temperature switch Check for a short or open circuit to the engine fuel rack solenoid should this check out normal it is possible that the tempera...

Page 58: ...k and seal ing of partitions 8 Overheating of the engine 1 Fan belt loose or broken 2 Central part of the radiator clogged with dirt 3 Water level too low 4 Oil level too low 5 Defective water pump 6...

Page 59: ...range a full detailed maintenance schedule with manufacturer once a year with the total service completed quarterly outlining each air filter oil filter and oil change with the total hours on the unit...

Page 60: ...profits downtime or other commercial losses This warranty covers shipment of trailer or parts to dealer or authorized repair center and shall include ground freight charges only for the first 90 days...

Page 61: ...colnshire IL 60069 WHAT THE WARRANTY DOES NOT COVER This warranty does not cover 1 Damage malfunctions or failures resulting from accidents abuse misuse modifications alteration improper servicing or...

Page 62: ...OUR RESPONSIBILITY WITH RESPECT TO PRODUCTS PURCHASED AND USED FOR PERSONAL FAMILY OR HOUSEHOLD USE Our responsibility is to repair or replace defective parts as stated above We will not be responsibl...

Page 63: ...62 ROTARY TOW BEHIND REV010322 Maintenance Log...

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