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8

Instruction Booklet 

IB 70-8698

 

Instruction Manual for the Eaton RTC-100

Automatic Transfer Switch Controller

eaton Corporation

 www.eaton.com

Effective December 2009

Table 2 is a summary of the Fixed and Jumper-selectable settings 

that are available in the RTC-100

Table 2.  Fixed and Jumper-Selectable Settings

description

range

factory default

fixed/Jumper

Time Delay Normal to Emergency 

20 or 50 seconds 

20 Seconds

Jumper-selectable

Time Delay Emergency to Normal 

10 seconds 

10 Seconds 

Fixed Setting

Time Delay Emergency Fail Timer 

6 seconds 

6 Seconds

Fixed Setting

Nominal Frequency 

50 or 60 Hz 

60 Hz

Jumper-selectable

Nominal Voltage 

240 Vac 

240 Vac 

Fixed Setting

Utility Undervoltage Dropout 

70% of 240 Vac Nominal Voltage

70% of 240 Vac Nominal Voltage

Fixed Setting

Generator Undervoltage Dropout 

70% of 240 Vac Nominal Voltage

70% of 240 Vac Nominal Voltage

Fixed Setting

Utility Undervoltage Pickup 

80% of 240 Vac Nominal Voltage

80% of 240 Vac Nominal Voltage

Fixed Setting

Generator Undervoltage Pickup 

80% of 240 Vac Nominal Voltage 

80% of 240 Vac Nominal Voltage

Fixed Setting

Time Delay Engine Start

6 Seconds

6 Seconds

Fixed Setting

Time Delay Engine Cool Down

5 Minutes

5 Minutes

Load Control

On/Off

Off

Jumper Selectable

Gen Test

Off/No Lead/Load

No Load

Jumper Selectable

Gen Test

7 Day / 14 Day / 28 Day

7 Day

Jumper Selectable

Running kw

0 -99 kw

0 kw

Potentiometer

Starting kw

0 -99 kw

0 kw

Potentiometer

4.1.2 Generator test (Plant Exercise) Jumpers

The RTC-100 has the ability to perform a variety of generator tests.  

These tests can be completed both Automatically and/or manually.  

The jumpers allow the end user to select the Gen Test (see  

Figure 3) to the “OFF”, “NO LOAD”, or “LOAD” positions.  This jump-

er is utilized when the test occurs manually or automatically.  
“OFF” - No test can be performed
“NO LOAD” – An engine run ONLY test is performed.  No load is 

transferred to the generator
“LOAD” – A fully loaded generator test is completed.  The ATS load 

is transferred to the generator.
To perform a manual test the “GEN TEST” push button (See  

Figure 3) needs to be momentarily (NO LONGER THAN 2 

SECONDS) pressed and released.  The TDES (Time Delay Engine 

Start) timer will start before the generator is signaled to start.  Once 

the generator has started and is producing rated voltage and fre-

quency, the ATS will 1)  If the jumper is set to “NO LOAD” the gen-

erator will run unloaded for 15 minutes or 2)  if the jumper is set to 

the “LOAD” position the ATS will transfer the load to the generator 

and it will run loaded for 15 minutes before transferring the load back 

to the primary source and cooling down the generator.  If at anytime 

during the test the “GEN TEST” button is pressed momentarily, the 

test will be aborted and the load will be transferred to the utility, if 

applicable, and the generator will be cooled and shut down.  

To perform an automatic test or Plant Exercise, the end user must 

determine which cycle (number of days) they would like the test 

to be run.  The RTC-100 can run the exercise test every 7 calendar 

days, every 14 calendar days, or every 28 calendar days.  Once this 

is chosen, the end user must perform a manual test on the time and 

day that they would like the test to occur.  The “GEN TEST” switch 

must be depressed and held at least 5 seconds to program the time 

and day.  Once the program is accepted, the “AVAILABLE” (RED and 

GREEN) LEDS on the board will flash 2 times to acknowledge the 

programming.  The test will occur at that time and every subsequent 

period of time as programmed via the jumper.  The test will be either 

a “LOAD” or “NO LOAD” test as set on by the jumper.  If the LOAD 

jumper is set to “OFF”, no test can be performed.
If the programmed test is to be cleared, the “GEN TEST”  

pushbutton can be depressed, again, for 5 seconds.  The 

“AVAILABLE” (RED and GREEN) LEDs will flash FOUR times to 

acknowledge and clear the scheduled test.
Some generators have built in testing and this function of the ATS 

may not be needed for those generators.  Refer to the generator 

manufacturers instructions to see if the generator that you have has 

a built in test.  If that is the case, the ATS testing may still be utilized 

but may not be necessary.

Summary of Contents for RTC-100

Page 1: ...cription 5 3 Operation 6 4 Programming 7 5 Maintenance Troubleshooting and Replacement 18 Description Page Effective December 2009 Instruction Booklet IB 70 8698 Instruction Manual for the Eaton RTC 1...

Page 2: ...nce of this device warning THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PROCEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONNEL SAFETY AND PROTECTION OF EQUIPMENT FROM DAMAGE AN EXAMPLE OF A TYPICAL...

Page 3: ...of loads to ensure that overloading of the genera tor does not occur Provide start signals for all makes and models of generators Utility sensing 2 wire start etc 1 4 Glossary With respect to their u...

Page 4: ...provides a time delay that prevents a connected Generator source from being declared failed in order to override momentary generator fluctuations If the Generator remains in the failed state then aft...

Page 5: ...rt schemes Connector J8 contains 2 contacts for the active load con trol portion of the controller These contacts are discussed in section 4 1 4 J9 provides connection for the control input and the tr...

Page 6: ...tomatically initiate an immediate transfer of power when the power fails or the voltage level drops below a preset value and an alternate source of power is available 3 2 Operating Voltage and Measure...

Page 7: ...gramed The 50 second setting may be used to allow for a longer warm up period of the Generator The FREQ jumper enables the end user to program the RTC 100 for an operating frequency of either 50 or 60...

Page 8: ...d to the generator To perform a manual test the GEN TEST push button See Figure 3 needs to be momentarily NO LONGER THAN 2 SECONDS pressed and released The TDES Time Delay Engine Start timer will star...

Page 9: ...for the Eaton RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Figure 3 Generator Test Plant Exercise Jumpers and Generator Test Pushbutton Jumpers s...

Page 10: ...fer from utility to generator or from generator to utility does NOT occur when it should the CONNECTED LED s WHITE or YELLOW depending on which source should be connected will flash see Figure 4 Once...

Page 11: ...ad see Figure 5 The primary load has priority over the secondary load The loads can be any load that provides a voltage to turn on i e Air Conditioner hot tub etc The relays will function with a volta...

Page 12: ...RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Figure 6 Typical Connections of Controlled Loads Non Thermostatically Controlled Note that the Grou...

Page 13: ...on RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Figure 7 Typical Connections of Controlled Loads Thermostatically Controlled Note that the Ground...

Page 14: ...to function properly It the STARTING watts are not know then enter the RUNNING watts as the both the RUNNING and STARTING watts on the potentiom eters The RTC 100 utilizes this information to determi...

Page 15: ...h starting KW available from the generator the load will not be allowed to energize Both the starting and running KW setting must be met before the load will be allowed to be started If the load on co...

Page 16: ...he Load Is the Generator powering the Load Y N Are controlled load energize signal s present Y N Is this the first measurement with Load on Is this the first measurement with Load on Y Is Current kW 8...

Page 17: ...or Max Current kW Y Close relay 1 if called for N Shed Load N Is Active Load Control RLC 100 enabled Is Active Load Control RLC 100 enabled Y Measure Load kW Measure Load kW A A C C Is load kW 90 of R...

Page 18: ...to the transfer switch Step 9 Place the generator control selector switch in the AUTO position after the controller has been replaced The Generator may start but will shut down within 5 minutes Test...

Page 19: ...19 Instruction Booklet IB 70 8698 Instruction Manual for the Eaton RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Notes...

Page 20: ...arties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between...

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