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Instruction Booklet 

IB 70-8698

 

Instruction Manual for the Eaton RTC-100

Automatic Transfer Switch Controller

eaton Corporation

 www.eaton.com

Effective December 2009

Section 2: Hardware Description

2.1 General

The purpose of this section is to familiarize the reader with the 

RTC-100 controller hardware, its nomenclature, and to list the unit’s 

specifications. 

2.2 LED Indicators

• 

Utility Available 

The green Utility Available LED illuminates if the utility power 

source meets the criteria to be considered “available”.  That is, 

when it is within its undervoltage range.

• 

Generator Available 

The red Generator Available LED illuminates if the generator 

power source meets the criteria to be considered “available”.  

That is, when it is within its undervoltage range. 

• 

Utility Connected 

The White Utility connected LED illuminates when the power 

switching device is in a position such that when utility power is 

available, it is connected to the load.

• 

Generator Connected 

The Yellow Generator Connected LED illuminates when the 

power switching device is in a position such that when generator 

power is available, it is connected to the load.

2.3 Programming Jumpers

The RTC-100 controller is programmable via five jumpers on the 

PC board.  The jumper selections are discussed in Section 4, 

Programming.

Figure 1. RTC-100 Connectors and Programming Jumpers.

2.4 Input/Output Connectors

Located along the bottom of the RTC-100 are connectors J1, J2, 

and J3.  J1 provides board control power and voltage monitoring 

for both the Utility and Generator sources.  J2 and J3 provide load 

current information that is used for the active load control portion of 

the RTC-100.  Along the side of the controller is connector J5.  This 

connector is currently reserved for future use.  Connectors J6, J7, 

J8 and J9 are located along the top of the controller.  J6 is used for 

communication to the RLC-100 load control board.  J7 provides a 

form C relay with dry contacts that is used for 2 wire engine start 

schemes.  Connector J8 contains 2 contacts for the active load con-

trol portion of the controller.  These contacts are discussed in section 

4.1.4.  J9 provides connection for the control input and the transfer 

switch control outputs.

2.5 Transfer to Generator Input

The RTC-100 has a control input signal that will initiate a transfer 

from Utility to Generator.  The input requires an external contact clo-

sure to the Transfer to Generator input (J9, pins 1 and 2).
The Control Input “State” definitions are as follows.

Connected

 - When the input is shorted by an external contact or 

connection.

Unconnected

 - When the input is NOT shorted by an external con-

tact or connection.

The Transfer to Generator Input operations are defined as follows.
When this input (J9, pins 1 and 2) is in the “Connected” state, 

the RTC-100 will initiate a transfer from Utility to Generator.  The 

Generator will be automatically started.  After the Generator 

becomes available, TDNE will time out before the transfer to 

Generator takes place.  Re-transfer will occur when the external con-

tact is opened or under a failsafe condition. 

2.6 Output Connections

The RTC-100 output connections are divided into two categories:

• 

Customer Connections 

• 

Transfer Operation Connections.

2.6.1 Customer Connections

Load Shed Contacts 

There are two sets of load shed contacts for customer use on con-

nector J8, Load Shed Contacts #1 and Load Shed Contacts #2.  Both 

sets of contacts are closed when the transfer switch is in the Utility 

position and both sets are automatically controlled when the transfer 

switch is in the Generator position.  The output contacts are rated for 

5 amps @ 250 VAC.  The DC rating is 5 amps @ 30 VDC. See Section 

4.1.4 for more information

2.6.2 Transfer Operation Connections

The Utility Close and Gen Close outputs are factory wired to operate 

the transfer switch.  The relay contacts for each output are rated for 

5 amps @ 250 VAC.  The DC rating is 5 amps @ 30 VDC.

Utility Close Outputs

This output is used to transfer to Utility.  The Utility Close Outputs 

are on J9, pins 5 and 6.

Generator Close Outputs 

This output is used to transfer to Generator.  The Generator Close 

Outputs are on J9, pins 3 and 4.

Summary of Contents for RTC-100

Page 1: ...cription 5 3 Operation 6 4 Programming 7 5 Maintenance Troubleshooting and Replacement 18 Description Page Effective December 2009 Instruction Booklet IB 70 8698 Instruction Manual for the Eaton RTC 1...

Page 2: ...nce of this device warning THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PROCEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONNEL SAFETY AND PROTECTION OF EQUIPMENT FROM DAMAGE AN EXAMPLE OF A TYPICAL...

Page 3: ...of loads to ensure that overloading of the genera tor does not occur Provide start signals for all makes and models of generators Utility sensing 2 wire start etc 1 4 Glossary With respect to their u...

Page 4: ...provides a time delay that prevents a connected Generator source from being declared failed in order to override momentary generator fluctuations If the Generator remains in the failed state then aft...

Page 5: ...rt schemes Connector J8 contains 2 contacts for the active load con trol portion of the controller These contacts are discussed in section 4 1 4 J9 provides connection for the control input and the tr...

Page 6: ...tomatically initiate an immediate transfer of power when the power fails or the voltage level drops below a preset value and an alternate source of power is available 3 2 Operating Voltage and Measure...

Page 7: ...gramed The 50 second setting may be used to allow for a longer warm up period of the Generator The FREQ jumper enables the end user to program the RTC 100 for an operating frequency of either 50 or 60...

Page 8: ...d to the generator To perform a manual test the GEN TEST push button See Figure 3 needs to be momentarily NO LONGER THAN 2 SECONDS pressed and released The TDES Time Delay Engine Start timer will star...

Page 9: ...for the Eaton RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Figure 3 Generator Test Plant Exercise Jumpers and Generator Test Pushbutton Jumpers s...

Page 10: ...fer from utility to generator or from generator to utility does NOT occur when it should the CONNECTED LED s WHITE or YELLOW depending on which source should be connected will flash see Figure 4 Once...

Page 11: ...ad see Figure 5 The primary load has priority over the secondary load The loads can be any load that provides a voltage to turn on i e Air Conditioner hot tub etc The relays will function with a volta...

Page 12: ...RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Figure 6 Typical Connections of Controlled Loads Non Thermostatically Controlled Note that the Grou...

Page 13: ...on RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Figure 7 Typical Connections of Controlled Loads Thermostatically Controlled Note that the Ground...

Page 14: ...to function properly It the STARTING watts are not know then enter the RUNNING watts as the both the RUNNING and STARTING watts on the potentiom eters The RTC 100 utilizes this information to determi...

Page 15: ...h starting KW available from the generator the load will not be allowed to energize Both the starting and running KW setting must be met before the load will be allowed to be started If the load on co...

Page 16: ...he Load Is the Generator powering the Load Y N Are controlled load energize signal s present Y N Is this the first measurement with Load on Is this the first measurement with Load on Y Is Current kW 8...

Page 17: ...or Max Current kW Y Close relay 1 if called for N Shed Load N Is Active Load Control RLC 100 enabled Is Active Load Control RLC 100 enabled Y Measure Load kW Measure Load kW A A C C Is load kW 90 of R...

Page 18: ...to the transfer switch Step 9 Place the generator control selector switch in the AUTO position after the controller has been replaced The Generator may start but will shut down within 5 minutes Test...

Page 19: ...19 Instruction Booklet IB 70 8698 Instruction Manual for the Eaton RTC 100 AutomaticTransfer Switch Controller eaton corporation www eaton com Effective December 2009 Notes...

Page 20: ...arties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between...

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