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6

Instruction Book 

IB182071EN

July 2018

Remote Power Racking System

(RPR-2)

www.eaton.com

SECTION 2:   SAFE PRACTICES

Eaton’s RPR-2 assists in the insertion and removal of power circuit 

breakers. Although proper use of the RPR-2 reduces the probability 

of injury by increasing the distance of the qualified operating 

personnel from the arc flash boundary, must follow local safe 

practices and the requirements of personal protective equipment 

(PPE) to protect personnel from arc flash exposure as determined by 

NFPA 70E.

m

 WARNING

TO PROTECT THE PERSONNEL ASSOCIATED WITH INSTALLATION, 

OPERATION, AND MAINTENANCE OF POWER CIRCUIT BREAKERS, THE 

FOLLOWING PRACTICES MUST BE FOLLOWED:

• 

Only qualifitd ptrsNns, as dtfintd in oht NaoiNnal Eltcorical 

Saftoy CNdt, whN art familiar wioh oht insoallaoiNn and 

mainotnanct Nf pNwtr circuio brtaktrs and tquipmtno, 

shNuld bt ptrmiootd oN instro Nr rtmNvt pNwtr circuio 

brtaktrs.

• 

Rtad ohtst insorucoiNns cartfully btfNrt aootmpoing any 

insoallaoiNn, NptraoiNn Nr mainotnanct Nf pNwtr circuio 

brtaktrs.

• 

Rtftr oN oht OEM pNwtr circuio brtaktr insorucoiNn manual 

fNr prNptr insoallaoiNn and NptraoiNn prNctdurts Nf tach 

pNwtr circuio brtaktr oht RPR-2 is inotndtd oN rack. 

• 

PNwtr circuio brtaktrs art tquipptd wioh saftoy inotrlNcks. 

DN nNo dtftao ohtm. This may rtsulo in dtaoh, bNdily injury Nr 

tquipmtno damagt.

• 

DN nNo ltavt oht brtaktr in an inotrmtdiaot pNsioiNn in oht 

ctll. Always havt oht brtaktr tiohtr in oht Ttso Nr CNnntcotd 

pNsioiNn. Failurt oN dN sN cNuld rtsulo in a flash Nvtr and 

pNssiblt dtaoh, ptrsNnntl injury Nr prNptroy damagt.

• 

Always rtmNvt oht RPR-2 dtvict frNm oht brtaktr btfNrt 

aootmpoing oN chargt, clNst Nr Nptraot oht brtaktr.

Summary of Contents for RPR-2

Page 1: ...July 2018 Instruction Book IB182071EN Remote Power Racking System RPR 2 Supercedes October 2013 Effective RPR 2 Low Profile Shown...

Page 2: ...ffice should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eato...

Page 3: ...POWER MODULE REMOVAL 13 5 3 REMOVING UPS MODULE FROM RPR 2 DEVICE 14 5 4 REPLACEMENT OF THE UPS MODULE BATTERIES 15 SECTION 6 REPLACEMENT PARTS 16 6 1 GENERAL 16 6 2 ORDERING INSTRUCTIONS 16 APPENDIX...

Page 4: ...ls of Arc Flash can be bulky hot and uncomfortable This may dissuade personnel from wearing proper protection The best way to limit exposure to Arc Flash during the process of racking power circuit br...

Page 5: ...RPR 2 Plus Dimensions Profile Type Overall Height Stanchion Height Max Racking Height Min Racking Height Width Depth 360o Rotational Clearance A B C D E F G RPR 2 Universal Profile 100 98 81 4 875 28...

Page 6: ...Safety Code who are familiar with the installation and maintenance of power circuit breakers and equipment should be permitted to insert or remove power circuit breakers Read these instructions carefu...

Page 7: ...ter from sun rain snow corrosive fumes dust dirt falling objects excessive moisture etc must be provided If the building is not heated containers should be arranged to permit free circulation of air o...

Page 8: ...ile External View of RPR 2 Profile External View of RPR 2 Univeral Profile Shown 1 Stanchion 5 UPS Power Cable 9 Counterweight Cable 2 Status Light Tower 6 Jog Button 10 Power Module Cable 3 Control P...

Page 9: ...t Front External View 1 Transport Latch 4 Insertion Shaft Lock 7 Nameplate 2 Computer Access Port 5 Power Switch 8 Foot Brake 3 Power Cable 6 Pendant Connection Port Rear External View 1 Control Penda...

Page 10: ...re 3 6 7 The choice of the perf a torque will be dependent on the breaker that is being racked The PT 50 will be used on all medium voltage circuit breakers and the PT 30 will be used on all the low v...

Page 11: ...Flash calculations 13 When area is clear depress and hold the Insert button white with black arrow on the pendant Figure 4 3 This will initiate the insertion process on the RPR 2 unit The amber light...

Page 12: ...ch To turn off the UPS press and hold the Off button for approximately five seconds 20 Lower the Power module to the lowest position and engage the Transport Latch Figure 3 3 The pendant can be stored...

Page 13: ...rmal operation If it is necessary to replace the Power Module UPS system or other components the representative will initiate an express air shipment that typically arrives within 48 hours after the P...

Page 14: ...o remove it from the UPS sleeve Figure 5 6 Figure 5 4 Removing UPS Retaining Bracket x4 Figure 5 5 Disconnecting 120V Power Supply From UPS Module Figure 5 8 Unpluging UPS Module Figure 5 6 Removing U...

Page 15: ...r local recycling or hazardous waste center for the information on proper disposal of the used batteries m WARNING DO NOT DISPOSE OF BATTERY OR BATTERIES IN A FIRE EXPLOSION MAY OCCUR PROPER DISPOSAL...

Page 16: ...omer depending upon the service severity and continuity requirements Each customer should develop his own level based on operating experience 6 2 ORDERING INSTRUCTIONS a Always specify all information...

Page 17: ...he casters and vertical alignment by raising or lowering the Power Module Figure 4 2 10 Once the RPR 2 is connected properly adjust the unit toward the cell to insure the proper amount of travel is av...

Page 18: ...If necessary the Jog button Figure 3 6 can be pressed to rotate the shaft for correct alignment amber pendant and tower light will illuminate Horizontal alignment can be achieved with the casters and...

Page 19: ...igure 3 6 An extension can be used if a longer length is needed If necessary the Jog button Figure 3 6 can be pressed to rotate the shaft for correct alignment amber pendant and tower light will illum...

Page 20: ...Unlatched position to allow for connection the RPR 2 into the racking adaptor on the power circuit breaker Figure 3 6 An extension can be used if a longer length is needed If necessary the Jog button...

Page 21: ...ct breaker program on the Power Module by pressing and releasing the Breaker Select Button until the desired program is displayed on the Fusion Controller Figure 4 1 8 Select the INSERT direction with...

Page 22: ...tion in the switchgear The control box has magnets to allow easy attachment to the switchgear Figure C 8 19 Connect the motor plug from the vertical control box into the switchgear female motor connec...

Page 23: ...onnector 23 Pull back the racking handle in the racking adapter housing and latch it to the housing If needed adjust the handle to ensure proper engagement of the clutch handle Figure C 12 24 Once the...

Page 24: ...t breaker program and the Insert direction are selected by viewing the LCD screen on the Fusion Controller Figure 4 1 m WARNING SELECTION OF THE INCORRECT POWER CIRCUIT BREAKER PROGRAM MAY RESULT IN T...

Page 25: ...for the power circuit breaker insertion process When an adequate amount of travel distance is achieved the red tower light will illuminate 11 Engage the foot brake on the RPR 2 truck Verify that the c...

Page 26: ...ulevard Cleveland OH 44122 United States Eaton com 2018 Eaton All Rights Reserved Printed in USA Publication No IB182071EN July 2018 Eaton is a registered trademark All trademarks are property of thei...

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