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PowerXL DG1 and SVX Enclosed Drives Instructions

POWERXL DG1 AND SVX ENCLOSED DRIVES INSTRUCTIONS

   IL040060EN   April 2020   www.eaton.com

EGS 3D5 1 D 1

2  0  0   B  1  0  0  0  0

Power Disconnect Options

0

 = None

1

 = MCP disconnect

1

2

 = Circuit breaker

3

 = Circuit breaker/isolation fusing

4

 = Circuit breaker/isolation fusing/3% input reactor

5

 = Circuit breaker/isolation fusing/SPD

6

 = Circuit breaker/isolation fusing/SPD/3% input reactor

7

 = Circuit breaker/3% input reactor

8

 = Circuit breaker/SPD

9

 = Circuit breaker/SPD/3% input reactor

A

 = Fused disconnect

B

 = Fused disconnect/SPD

C

 = Fused disconnect/SPD/3% input reactor

D

 = Fused disconnect/3% input reactor

E

 = Isolation fuses

F

 = Isolation fuses/3% input reactor

G

 = Isolation fuses/SPD

H

 = Isolation fuses/SPD/3% input reactor

• = Custom option

2

Base Catalog Number Example

See 

Page V6-T2-75 

for base catalog

number selection.

Bypass Options

3

0

 = None

1

 = Manual HOA bypass

2

 = Manual HOA bypass/isolation fusing

3

 = Manual HOA bypass/isolation fusing/3% input reactor

4

 = Manual HOA bypass/isolation fusing/SPD

5

 = Manual HOA bypass/isolation fusing/SPD/3% input reactor

6

 = Manual HOA bypass/3% input reactor

7

 = Manual HOA bypass/SPD

8

 = Manual HOA bypass/SPD/3% input reactor

H

 = Manual HOA RVSS bypass

J

 = Manual HOA RVSS bypass/isolation fusing

K

 = Manual HOA RVSS bypass/isolation fusing/3% input reactor

L

 = Manual HOA RVSS bypass/isolation fusing/SPD

M

 = Manual HOA RVSS bypass/isolation fusing/SPD/3% input reactor

N

 = Manual HOA RVSS bypass/3% input reactor

P

 = Manual HOA RVSS bypass/SPD

R

 = Manual HOA RVSS bypass/SPD/3% input reactor

• = Custom option

2

Output Power Options

4

0

 = None

A

 = Output contactor

B

 = 3% Output reactor

D

 = dV/dt filter

E

 = 3% Output Reactor/output contactor

G

 = dV/dt/output contactor

• = Custom option

2

Option Boards 2

Same options and codes as Option Boards 1

Option Boards 1

0

 = No option

1

 = 3 x DI, 3 x DO, 1 Thermistor, 24 Vdc/EXT

2

 = 1 x AI, 2 x AO (isolated to control board)

3

 = 3 x relay dry contact (2NO + 1NO/NC)

4

 = 3 x PT100 RTD thermistor input

5

 = 6 DI 240 Vac input

• = Custom option

2

Communication Options

0

 = No option

1

 = PROFIBUS-DP

3

 = CANopen (slave)

4

 = DeviceNet

5

 = PROFIBUS-DP (D9 connector)

D

 = SmartWire-DT

• = Custom option

2

Enclosure Options

0

 = None

1

 =  Floor stand—12 inches

2

 =  Floor stand—22 inches

A

 =  Space heater

B

 =  Space heater & 12-inch floor stands

C

 =  Space heater & 22-inch floor stands

• = Custom option

2

Light Options

5

0

 =None

1

 =Non-bypass light kit—Power On, Run, Fault

2

 =Bypass light kit—On, VFD Run, Fault, Bypass Run

• = Custom option

2

Control Options

5

0

 =None

1

 =Speed pot

2

 = Start-stop pushbutton 

3

 = Start-stop pushbutton with speed pot

A

 = HOA switch 

B

 = Start-stop pushbutton with speed pot & HOA switch 

C

 = Start-stop pushbutton with HOA switch 

D

 = HOA switch with speed pot

• = Custom option

2

Notes

1 HMCP disconnect option required and only available when bypass is selected.
2 More options are available as Engineered to Order through the Bid Manager tool.
3 All bypass options include third contactor for drive isolation when in bypass mode.
4 Output contactor not available with bypass. Bypass comes standard with output contactor.
5 Pilot devices are 22 mm standard. 30 mm options are available as engineered to order through the Bid Manager tool.

Summary of Contents for PowerXL DG1

Page 1: ...Installation Manual PowerXL DG1 and SVX Enclosed Drives Instructions...

Page 2: ...DING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict lia...

Page 3: ...circuit interrupting rating 09 6 ENVIRONMENTAL RATINGS 09 7 PRODUCT FAMILY DESIGN TYPE 09 7 1 EGS and SVX standard design 09 7 2 EGF and CFX filtered design 09 7 3 EGP and CPX clean power design 09 8...

Page 4: ...ronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a...

Page 5: ...ive and SVX product families denote the standard design offering The EGF PowerXL DG1 drive and CFX product families include a Passive Filter which delivers 5 7 Total Harmonic Distortion THD The EGP an...

Page 6: ...02EN Quick Start Guide MN040012EN Instruction Leaflet IL040016EN Application Manual MN040004EN Option Cards Manual MN040007EN Communication Manual MN0400010EN User Manual MN04001004E MN04001001E MN040...

Page 7: ...A 60 hp 211 211 A 75 hp 273 273 A 100 hp 3D2 3 2 A 0 75 hp 4D2 4 2 A 1 hp 6D0 6 0 A 1 5 hp 6D8 6 8 A 2 hp 9D6 9 6 A 3 hp 015 15 2 5 hp 022 22 A 7 5 hp 028 28 A 10 hp 042 42 A 15 hp 054 54 A 20 hp 068...

Page 8: ...al HOA RVSS bypass SPD R Manual HOA RVSS bypass SPD 3 input reactor Custom option2 Output Power Options4 0 None A Output contactor B 3 Output reactor D dV dt filter E 3 Output Reactor output contactor...

Page 9: ...re 40C 50C may be available for some models Storage Temperature 40 to 70C 7 PRODUCT FAMILY DESIGN TYPE The designs are defined in the catalog number nomenclature EGS Standard Design using Eaton DG1 DH...

Page 10: ...g jumpers The option contains a panel mounted thermostat that can be adjusted by the customer Speed Pot This option provides the ability to adjust the frequency reference using a door mounted potentio...

Page 11: ...d using clamp supplied See VFD IL for more information 12 2 Conduit Plates Some models have removable conduit plate for wiring ease See outline drawing supplied with unit to determine if they have the...

Page 12: ...SLOTTED ILL29C101I 0 L1 L2 L3 CB FDC3060L F 3T100FB CU See table based on wire size used SLOTTED ILL29C101I 0 L1 L2 L3 CB FDC3070L F 3T100FB CU See table based on wire size used SLOTTED ILL29C101I 0 L...

Page 13: ...3a L1 L2 L3 Disc R9N2800FL R9N 800 2 LK2R9FN See disc terminal table based on wire size 538040a 538043a L1 L2 L3 Disc R9N2800FL R9N 800 2 LK2R9FN See disc terminal table based on wire size 538040a 538...

Page 14: ...Contactor XTCE095F00 F CU 8 3 0 124 0 14 M10 Screw Bolt IL03407039Z T1 T2 T3 Contactor XTCE115G00 G CU 8 3 0 124 0 14 M10 Screw Bolt IL03407039Z T1 T2 T3 Contactor XTCE150G00 G CU 8 3 0 124 0 14 M10...

Page 15: ...2 IL03407015Z MN03407004Z T1 T2 T3 OL Relay 230V 2 00 XTOB010BC1 BM B BM CU 14 8 16 0 1 8 Pozidriv 2 IL03407015Z MN03407004Z T1 T2 T3 OL Relay 230V 3 00 XTOB010BC1 BM B BM CU 14 8 16 0 1 8 Pozidriv 2...

Page 16: ...CU 14 8 16 0 1 8 Pozidriv 2 IL03407015Z MN03407004Z T1 T2 T3 OL Relay 575V 3 00 XTOB004BC1 BM B BM CU 14 8 16 0 1 8 Pozidriv 2 IL03407015Z MN03407004Z T1 T2 T3 OL Relay 575V 5 00 XTOB010BC1 BM B BM CU...

Page 17: ...wire range Torque IN LB Metric wire size MM 2 Torque NM Screw Head Type Tool ILL 1 ILL 1 L1 L2 L3 MCP HMCPS003A0C F 3T100FB CU See table based on wire size used SLOTTED ILL29C101I N A L1 L2 L3 MCP HMC...

Page 18: ...QTY 1 95 16 50 10 7 0 MN040002EN MN040039EN L1 L2 L3 T1 T2 T3 VFD 208V 30 DG1 32075FN C21C 4 CU 6 1 0 QTY 1 95 16 50 10 7 0 MN040002EN MN040039EN L1 L2 L3 T1 T2 T3 VFD 208V 40 DG1 32088FN C21C 4 CU 6...

Page 19: ...26 10 QTY 1 5 3 2 6 0 6 0 MN040002EN MN040039EN L1 L2 L3 T1 T2 T3 VFD 480V 1 5 DG1 342D2FB C21C 1 CU 26 10 QTY 1 5 3 2 6 0 6 0 MN040002EN MN040039EN L1 L2 L3 T1 T2 T3 VFD 480V 2 DG1 343D3FB C21C 1 CU...

Page 20: ...DG1 357D5FB C21C 1 CU 26 10 QTY 1 5 3 2 6 0 6 0 MN040002EN MN040039EN L1 L2 L3 T1 T2 T3 VFD 575V 10 DG1 35010FB C21C 2 CU 20 6 QTY 1 15 6 5 16 1 8 0 MN040002EN MN040039EN L1 L2 L3 T1 T2 T3 VFD 575V 1...

Page 21: ...EX DISC R9D LK3R9DL 100 200 CU 6 300 QTY 1 200 13 152 QTY 1 22 5 DISC R9E LK3R9EM 400 CU 4 600 QTY 1 310 21 304 QTY 1 35 DISC R9E LK3R9EM 400 CU 1 0 250 QTY 2 310 54 127 QTY 2 35 DISC R9F LK3R9FN 600...

Page 22: ...1 50 35 95 QTY 1 5 65 Slotted CB F C 3TA225FD Aluminum 225 CU 4 4 0 QTY1 120 25 95 13 6 3 16 HEX CB F C 3TA225FDK Aluminum 225 CU 6 300 QTY1 275 16 150 31 5 16 HEX CB F C 3TA225FDM Aluminum 225 CU 4...

Page 23: ...23 PowerXL DG1 and SVX Enclosed Drives Instructions POWERXL DG1 AND SVX ENCLOSED DRIVES INSTRUCTIONS IL040060EN April 2020 www eaton com...

Page 24: ...levard Cleveland OH 44122 United States Eaton com 2020 Eaton All Rights Reserved Printed in USA Publication No IL040060EN April 2020 Eaton is a registered trademark All trademarks are property of thei...

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