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Eaton Powerware 9390 IAC-D, Installation And Operation Manual

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EATON

Powerware

®

9390 IAC-D Installation and Operation Manual

S

164201591 Rev B

powerware.com

Table of Contents

1 Introduction

1-1

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1.1 Configurations

1-1

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1.2 Using This Manual

1-3

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1.3 Conventions Used in This Manual

1-4

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1.4 Safety Warnings

1-5

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1.5 For More Information

1-6

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1.6 Getting Help

1-6

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Section I – Installation

2 IAC-D Installation Plan and Unpacking

2-1

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2.1 Creating an Installation Plan

2-1

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2.2 Preparing the Site

2-1

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2.2.1 Environmental Considerations

2-2

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2.2.2 Preparing for Wiring the IAC-D

2-2

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2.3 Inspecting and Unpacking the IAC-D

2-2

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3 Installing the IAC-D

3-1

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3.1 Preliminary Installation Information

3-1

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3.2 Unloading the Powerware 9390 IAC-D from the Pallet

3-1

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3.3 IAC-D Cabinet Installation

3-5

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3.3.1 Line-up–and–Match IAC-D Installation

3-5

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3.3.2 Standalone IAC-D Installation

3-10

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3.3.3 Installing IAC-D Power Wiring

3-12

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3.4 Initial Startup

3-14

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3.5 Completing the Installation Checklist

3-14

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Section II – Operation

4 Understanding IAC-D Operation

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4.1 Distribution Panelboard Configuration

4-1

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4.2 Distribution Breaker Configuration

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4.3 Distribution Panelboard and Distribution Breaker Configuration

4-1

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Summary of Contents for Powerware 9390 IAC-D

Page 1: ...Powerware 9390 Integrated Accessory Cabinet IAC D Configuration Installation and Operation Manual For use with 40 80 kVA and 100 160 kVA UPS Models ...

Page 2: ...uipment and save this manual for future reference Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES Powerware is a registered trademark of Eaton Electrical Inc ECopyright 2005 2006 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express wr...

Page 3: ...2 2 2 Preparing for Wiring the IAC D 2 2 2 3 Inspecting and Unpacking the IAC D 2 2 3 Installing the IAC D 3 1 3 1 Preliminary Installation Information 3 1 3 2 Unloading the Powerware 9390 IAC D from the Pallet 3 1 3 3 IAC D Cabinet Installation 3 5 3 3 1 Line up and Match IAC D Installation 3 5 3 3 2 Standalone IAC D Installation 3 10 3 3 3 Installing IAC D Power Wiring 3 12 3 4 Initial Startup 3...

Page 4: ...ution Breakers 5 1 5 3 Symbols 5 2 5 4 IAC D Controls 5 2 5 5 IAC D Operation 5 5 6 Maintaining the IAC D 6 1 6 1 Important Safety Instructions 6 1 6 2 Performing Preventive Maintenance 6 1 6 2 1 DAILY Maintenance 6 1 6 2 2 PERIODIC Maintenance 6 2 6 2 3 ANNUAL Maintenance 6 2 6 3 Short Circuits 6 2 6 4 Maintenance Training 6 2 7 Product Specifications 7 1 7 1 Model Number 7 1 7 2 IAC D Input 7 1 ...

Page 5: ...PS with Line up and Match IAC D 3 6 Figure 3 5 80 kVA UPS to IAC D Joining Brackets 3 8 Figure 3 6 160 kVA UPS to IAC D Joining Brackets 3 9 Figure 3 7 80 kVA UPS with Standalone IAC D 3 10 Figure 3 8 160 kVA UPS with Standalone IAC D 3 11 Figure 4 1 Path of Current Through the IAC D with Distribution Panelboards 4 2 Figure 4 2 Path of Current Through the IAC D with Distribution Breakers 4 3 Figur...

Page 6: ...iv EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

Page 7: ...electrical rework The IAC D is housed in a single free standing cabinet with safety shields behind the doors for hazardous voltage protection The cabinet matches the UPS cabinet in style and color and can be installed in line up and match or standalone configurations Figure 1 1 shows the Powerware 9390 IAC D 1 1 Configurations The following IAC D configurations are possible 쑺 One or two 225A distr...

Page 8: ...Introduction 1 2 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com Figure 1 1 Powerware 9390 IAC D Cabinet ...

Page 9: ...tion of the IAC D It discusses equipment environmental requirements inspecting and unpacking cabinets 쑺 Chapter 3 Installing the IAC D describes how to install and wire the IAC D Section II Operation 쑺 Chapter 4 Understanding IAC D Operation provides information on how an IAC D works 쑺 Chapter 5 IAC D Features Controls and Operation describes the standard and optional IAC D features the IAC D cont...

Page 10: ...n the screen or LCD Icon Description Information notes call attention to important features or instructions In this manual the term UPS refers only to the UPS cabinet and its internal elements The term UPS system refers to the entire power protection system the UPS cabinet the battery cabinet the IAC D and options or accessories installed The term line up and match refers to cabinets that are phys...

Page 11: ...rgy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source 쑺 To reduce the risk of fire or electric shock install this IAC D in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 max The system is not inten...

Page 12: ...S operation including UPS cabinet controls functions of the UPS standard features and optional accessories procedures for starting and stopping the UPS and information about maintenance and responding to system events 쑺 Communication capabilities of the UPS system Visit www powerware com or contact your Eaton service representative for information on how to obtain copies of these manuals 1 6 Getti...

Page 13: ...1 1 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com Section I Installation ...

Page 14: ...1 2 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

Page 15: ...Plan Before installing the IAC D read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chapters to create a logical plan for installing the system 2 2 Preparing the Site For the IAC D to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the IAC D is to be ope...

Page 16: ...ut power wiring connections for this equipment are rated at 90 C If wire is run in an ambient temperature greater than 40 C higher temperature wire and or larger size wire may be necessary 2 3 Inspecting and Unpacking the IAC D The cabinet is shipped bolted to a wooden pallet see Figure 2 1 and protected with outer protective packaging material C A U T I O N The IAC D is heavy see Table A on page ...

Page 17: ...e pallet 4 Remove the protective covering from the cabinet 5 Remove the packing material and discard or recycle in a responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact your Eaton service representative immediately to determine the extent of the damage and its impact upon...

Page 18: ...IAC D Installation Plan and Unpacking 2 4 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

Page 19: ...ight and point loading 쑺 Refer to the applicable Powerware 9390 Installation and Operation manual listed in paragraph 1 5 for UPS cabinet installation wiring information and conduit and terminal locations 3 2 Unloading the Powerware 9390 IAC D from the Pallet The IAC D is bolted to a wooden pallet supported by wood skids To remove the pallet perform the following procedure W A R N I N G The IAC D ...

Page 20: ...emove the three rear skid bolts securing the removable skid and remove the skid see Figure 3 2 NOTE In the following step the pallet will tilt and act as a ramp when the cabinet is rolled beyond the the center of the pallet Be sure to restrain the cabinet as it continues to roll down the pallet ramp The front shipping bracket will act as a brake to assist restraining the cabinet W A R N I N G Do n...

Page 21: ...are 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com FRONT VIEW PALLET FRONT SHIPPING BRACKET SHIPPING BRACKET BOLTS SHIPPING BRACKET BOLTS Figure 3 1 Removing Front Shipping Bracket on the Powerware 9390 IAC D ...

Page 22: ...nstallation and Operation Manual S 164201591 Rev B powerware com PALLET REAR VIEW SHIPPING BRACKET BOLTS SHIPPING BRACKET BOLTS REMOVABLE SKID SKID BOLTS 3 PLACES REAR SHIPPING BRACKET Figure 3 2 Removing Rear Shipping Bracket on the Powerware 9390 IAC D ...

Page 23: ...nal contractor supplied wiring 쑺 To install a line up and match IAC D proceed to paragraph 3 3 1 쑺 To install a standalone IAC D proceed to paragraph 3 3 2 3 3 1 Line up and Match IAC D Installation Use this procedure to install the IAC D adjacent to the Powerware 9390 UPS cabinet see Figure 3 3 or Figure 3 4 The recommended location is to the right of the UPS cabinet This procedure assumes the IA...

Page 24: ... panel to gain access to the optional field kit see Drawing 164201591 8 sheet 4 of 6 6 Remove the optional field kit from the bottom of the cabinet and retain for later use 7 If necessary remove the cosmetic cover and hanger brackets from the right hand side of the UPS Save the cover screws and brackets for later use 8 If necessary remove the cosmetic cover and hanger brackets from the left hand s...

Page 25: ...eight of the installed UPS cabinet 19 Proceed to Step 22 20 Using the retained hardware reinstall the shipping brackets previously removed to the front and rear of the IAC D with the angle facing outward see Figure 3 1 and Figure 3 2 21 Secure the cabinet to the floor with contractor supplied hardware 22 If installing an 80 kVA UPS with an IAC D proceed to Step 23 if installing a 160 kVA UPS with ...

Page 26: ...t M4 screws and large nut from the field kit Place one end of the bracket over the bolt on the bottom side of the lower hinge on the IAC D and loosely secure the bracket to the hinge with the large nut see Figure 3 5 26 Align the holes in the other end of the bracket with the holes in the bottom right hand side of the UPS see Figure 3 5 Secure the bracket with M4 screws from the field kit 27 Secur...

Page 27: ... over the door hinge screw holes Replace the screws in the hinges securing the bracket to the cabinets see Figure 3 6 31 Locate the large flat bracket from the field kit Place one end of the bracket over the bolt on the bottom side of the lower right hand hinge on the UPS cabinet and the other end over the bolt on the bottom side of the lower hinge on the IAC D see Figure 3 6 32 Secure the bracket...

Page 28: ...d Refer to the applicable Powerware 9390 Installation and Operation manual listed in paragraph 1 5 for installation instructions 2 Roll the IAC D to the installation area 3 If not already open unfasten the front door latch and swing the door open 4 If not already removed remove the door Remove the retaining screws located inside the door at the top and bottom hinge pivot points then lift the door ...

Page 29: ...owering the leveling feet until the cabinet is not resting on the casters and the cabinet is level 7 Proceed to paragraph 3 3 3 8 Using the retained hardware reinstall the shipping brackets previously removed to the front and rear of the IAC D with the angle facing outward see Figure 3 1 and Figure 3 2 9 Secure the cabinet to the floor with contractor supplied hardware 10 Proceed to paragraph 3 3 ...

Page 30: ...n internal safety shield covering the input terminals and remove the shield see Drawing 164201591 8 sheet 4 of 6 6 Remove the screws securing the bottom front internal safety shield panel covering the input terminal compartment and remove the panel to gain access to the terminals see Drawing 164201591 8 sheet 4 of 6 7 If not already open remove the screws securing the inside distribution panel doo...

Page 31: ...5 Proceed to Step 18 NOTE When wiring branch circuits begin adding conduits at the back of the center conduit landing plate to simplify future circuit additions 16 Connect phase A B and C and Neutral power wiring from Distribution breakers and Neutral Terminals to the critical load See Drawing 164201591 8 starting on page A 21 for IAC D wiring access information and terminal locations 17 If instal...

Page 32: ...t This checklist ensures that you have completely installed all hardware cables and other equipment Completing all items listed on the checklist will ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain the original After the installation is complete a service representative will be able to verify the operation of the UPS system and commission it ...

Page 33: ...talled and wired to load OPTIONAL If installed Distribution Panel Input breaker current settings are correct If installed Distribution breaker current settings are correct A ground conductor is properly installed Air conditioning equipment is installed and operating correctly The area around the installed UPS system is clean and dust free The UPS and IAC D must be installed on a level floor suitab...

Page 34: ..._______________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ______________...

Page 35: ...3 17 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com Section II Operation ...

Page 36: ...3 18 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

Page 37: ...onfiguration Power from the UPS is routed to one to six Distribution Breakers Power is then distributed to the critical loads through the Distribution Breakers Figure 4 2 shows the path of electrical power through the IAC D with Distribution Breakers 4 3 Distribution Panelboard and Distribution Breaker Configuration Power from the UPS is routed to one 42 pole Distribution Panel through a Panelboar...

Page 38: ...64201591 Rev B powerware com OUTPUT TO LOADS 42 POLE PANELBOARD PANELBOARD INPUT CIRCUIT BREAKER INTEGRATED ACCESSORY CABINET MAIN POWER FLOW 42 POLE PANELBOARD PANELBOARD INPUT CIRCUIT BREAKER OUTPUT TO LOADS FROM UPS OUTPUT Figure 4 1 Path of Current Through the IAC D with Distribution Panelboards ...

Page 39: ...ED ACCESSORY CABINET OUTPUT DISTRIBUTION BREAKER 1 FROM UPS OUTPUT MAIN POWER FLOW OUTPUT DISTRIBUTION BREAKER 2 OUTPUT DISTRIBUTION BREAKER 3 OUTPUT DISTRIBUTION BREAKER 4 OUTPUT DISTRIBUTION BREAKER 5 OUTPUT DISTRIBUTION BREAKER 6 OUTPUT TO LOADS OUTPUT TO LOADS Figure 4 2 Path of Current Through the IAC D with Distribution Breakers ...

Page 40: ...com INTEGRATED ACCESSORY CABINET FROM UPS OUTPUT MAIN POWER FLOW OUTPUT DISTRIBUTION BREAKER 1 OUTPUT DISTRIBUTION BREAKER 2 OUTPUT DISTRIBUTION BREAKER 3 OUTPUT TO LOADS OUTPUT TO LOADS 42 POLE PANELBOARD PANELBOARD INPUT CIRCUIT BREAKER Figure 4 3 Path of Current Through the IAC D with Distribution Panelboard and Breakers ...

Page 41: ...Options Contact your sales representative for information about any of these available options 5 2 1 Distribution Panel An optional output Distribution Panel is available to distribute the output power from the UPS to the critical load The IAC D contains up to two 42 circuit breaker switches Cutler Hammer bolt on type BAB or QBHW or plug on type HQP or QPHW that can be assigned with flexibility to...

Page 42: ...o your operator s manual for additional information such as important operating and maintenance instructions 5 4 IAC D Controls Figure 5 1 and Figure 5 2 identify and show the location of the controls on the Powerware 9390 IAC D The descriptions provide a brief overview of the IAC D controls and standard and optional features NOTE Read the operation sections of this manual and the applicable Power...

Page 43: ...L PB1 USE CUTLER HAMMER BOLT ON TYPE BAB OR QBHW BREAKERS OR PLUG ON TYPE HQP OR QPHW BREAKERS OPTIONAL DISTRIBUTION PANEL PB1 INPUT BREAKER CB10 DISTRIBUTION PANEL PB2 INPUT BREAKER CB20 DISTRIBUTION PANEL PB2 USE CUTLER HAMMER BOLT ON TYPE BAB OR QBHW BREAKERS OR PLUG ON TYPE HQP OR QPHW BREAKERS Figure 5 1 Powerware 9390 IAC D Controls with Distribution Panel Option ...

Page 44: ...al S 164201591 Rev B powerware com OPTIONAL DISTRIBUTION BREAKER CB11 OPTIONAL DISTRIBUTION BREAKER CB12 OPTIONAL DISTRIBUTION BREAKER CB13 DISTRIBUTION BREAKER CB21 OPTIONAL DISTRIBUTION BREAKER CB22 OPTIONAL DISTRIBUTION BREAKER CB23 Figure 5 2 Powerware 9390 IAC D Controls with Distribution Breaker Option ...

Page 45: ...operly 1 Unfasten the front door latch and swing the door open 2 Verify that the IAC D circuit breakers and switches are set as follows IAC D Distribution Panel Input Breakers or Distribution Breakers if installed OPEN Distribution Panel Branch Breakers if installed OPEN 3 Start the UPS in Normal mode according to the instructions in the operation chapter of the applicable Powerware 9390 Installat...

Page 46: ...IAC D Features Options Controls and Operation 5 6 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

Page 47: ...ed by qualified service personnel only 쑺 LETHAL VOLTAGE PRESENT This unit should not be operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system 6 2 Performing Preventive Maintenance The IAC D requires very little preventive maintenance However the system should be inspected periodically to verify that...

Page 48: ... maintenance if required should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact your Eaton service representative for more information about service offerings 6 3 Short Circuits Short circuits are not considered normal phenomena in UPS system applications Tripping of protective devices due to low impedance short circuits should be...

Page 49: ... Hz Operating Input Current See Appendix A Table D 7 3 IAC D Output Operating Output Voltage Nominal 10 15 208 Vac nominal 50 60 Hz 480 Vac nominal 50 60 Hz Operating Output Frequency Range 5 Hz Output Current See Appendix A Table D 7 4 Environmental Specifications Operating Temperature 0 to 40 C 32 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximu...

Page 50: ...Product Specifications 7 2 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

Page 51: ...sory Cabinet Distribution IAC D This appendix contains the following drawings 쑺 164201591 1 Typical Powerware 9390 UPS System with IAC D 쑺 164201591 2 Physical Features and Requirements 쑺 164201591 3 IAC D Oneline Drawings 쑺 164201591 5 IAC D Distribution Panel Schematic 쑺 164201591 6 Power Wiring Installation Notes 쑺 164201591 7 Conduit and Wire Entry Locations 쑺 164201591 8 IAC D Power Terminal ...

Page 52: ...E DRAWING NO SHEET REVISION TYPICAL POWERWARE 9390 UPS SYSTEM WITH IAC D BATTERY CABINET 40 kVA OR 80 kVA UPS CABINET IAC D Installation Information A 2 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 53: ...EVISION 164201591 1 2 of 2 BATTERY CABINET 120 kVA OR 160 kVA UPS CABINET IAC D TYPICAL POWERWARE 9390 UPS SYSTEM WITH IAC D Installation Information A 3 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 54: ...es Table A Equipment Weight Component Model Weight kg lb Shipping Installed Point Loading Powerware 9390 IAC D cabinet only 210 9 465 188 2 415 4 at 47 1 103 8 NOTES 1 For IAC D with Distribution Panels add 11 3 kg 25 lb for each panel 2 For IAC D with Distribution Breakers add 6 8 kg 15 lb for each breaker 3 For IAC D with Cometic Covers add 27 2 kg 60 lb 5 The clearances required around the IAC ...

Page 55: ... basic environmental requirements for operation of the IAC D are Ambient Temperature Range 0 40 C 32 104 F Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 95 noncondensing The IAC D ventilation requirements are shown in Table C Table C Air Conditioning or Ventilation Requirements During Full Load Operation Component Model Input Output Voltage Heat Rejection BTU hr 1000 hr kg ...

Page 56: ...A OR B OPTIONS Powerware 9390 IAC D A OPTIONAL FACTORY SUPPLIED FOR LINE UP AND MATCH INSTALLATIONS E57 E58 E59 E4 AVAILABLE WITH OPTIONS FOR ONE OR TWO 42 POLE 225A DISTRIBUTION PANELS PANELBOARD NUMBER 2 OUTPUT TO CRITICAL LOAD PANELBOARD NUMBER 1 OUTPUT TO CRITICAL LOAD B B 225A 225A WITH UPS SERIAL NUMBER SEVENTH DIGIT 40 40 80 40 80 50 80 60 and 80 80 kVA 208V INPUT AND 208 120V OUTPUT AT A O...

Page 57: ... MATCH INSTALLATIONS E57 E58 E59 E4 AVAILABLE WITH OPTIONS FOR ONE OR TWO 42 POLE 225A DISTRIBUTION PANELS PANELBOARD NUMBER 2 OUTPUT TO CRITICAL LOAD PANELBOARD NUMBER 1 OUTPUT TO CRITICAL LOAD B B 225A 225A WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A OR B 120 100 120 120 kVA 160 100 160 120 AND 160 160 kVA 208V INPUT AND 208 120V OUTPUT SEE NOTE FOR DUAL FEED NOTE Move bypass contactor wires to by...

Page 58: ...ON PANEL AND ONE TWO OR THREE 40 100A OR 100 250A ADJUSTABLE FRAME BREAKERS K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 SINGLE FEED JUMPER REMOVE FOR DUAL FEED E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT A OR B DISTRIBUTION PANEL AND DISTRIBUTION BREAKER OUTPUT WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A OR B 40 40 80 40 80 5...

Page 59: ... 100A OR 100 250A ADJUSTABLE FRAME BREAKERS K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT A OR B DISTRIBUTION PANEL AND DISTRIBUTION BREAKER OUTPUT NOTE Move bypass contactor wires to bypass terminals for dual feed SEE NOTE FOR DUAL FEED WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A OR ...

Page 60: ... OR 100 250A ADJUSTABLE DISTRIBUTION BREAKERS E57 E58 E59 E4 K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 SINGLE FEED JUMPER REMOVE FOR DUAL FEED E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT A OR B DISTRIBUTION BREAKER OUTPUT WITH UPS SERIAL NUMBER SEVENTH DIGIT 40 40 80 40 80 50 80 60 and 80 80 kVA 208V INPUT AND 208 120V OU...

Page 61: ...ABLE DISTRIBUTION BREAKERS E57 E58 E59 E4 K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT A OR B DISTRIBUTION BREAKER OUTPUT WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A OR B NOTE Move bypass contactor wires to bypass terminals for dual feed SEE NOTE FOR DUAL FEED 120 100 120 120 kVA 160...

Page 62: ...AKERS 40 100A OR 100 250A ADJUSTABLE DISTRIBUTION BREAKERS E57 E58 E59 E4 K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 SINGLE FEED JUMPER REMOVE FOR DUAL FEED E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT A DISTRIBUTION BREAKER OUTPUT WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A 120 100 120 120 kVA 160 100 160 120 AND 160 160 kVA...

Page 63: ...R 100 250A ADJUSTABLE DISTRIBUTION BREAKERS E57 E58 E59 E4 K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT B DISTRIBUTION BREAKER OUTPUT WITH UPS SERIAL NUMBER SEVENTH DIGIT AT B NOTE Move bypass contactor wires to bypass terminals for dual feed SEE NOTE FOR DUAL FEED 160 100 160 120 ...

Page 64: ...STRIBUTION BREAKERS 40 100A OR 100 250A ADJUSTABLE DISTRIBUTION BREAKERS E57 E58 E59 E4 K1 K5 K3 Powerware 9390 UPS CABINET AC INPUT TO UPS E1 E2 E3 SINGLE FEED JUMPER REMOVE FOR DUAL FEED E6 E7 E8 E12 E9 E10 E11 E12 E4 E5 BATTERY CONVERTER INVERTER RECTIFIER SERIAL NUMBER SEVENTH DIGIT AT B DISTRIBUTION BREAKER OUTPUT WITH UPS SERIAL NUMBER SEVENTH DIGIT AT B 120 100 AND 120 120 kVA 480V INPUT AN...

Page 65: ...SCRIPTION DATE DRAWING NO SHEET REVISION A 164201591 5 Branch circuit breakers for PB1 and PB2 provided by customer OPTIONAL Note Installation Information A 15 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 66: ... accordance with branch circuit breaker manufacturer s ratings and instructions and national and local electrical codes output is prewired to the panelboard Maximum output ratings are to be in accordance with the rating label on the IAC D and not to exceed 500A The total combined load is not to exceed the UPS output rating NOTE Callout letters A and B map to drawing 164201591 3 Read and understand...

Page 67: ...s inside the UPS cabinet Table E IAC D Power Cable Terminations Terminal Function Terminal Function Size of Pressure Termination Tightening Torque Nm lb in Type Screw AC Input from UPS E57 Phase A 2 2 600 kcmil 56 5 500 1 2 in Hex E58 Phase B 2 2 600 kcmil 56 5 500 1 2 in Hex E59 Phase C 2 2 600 kcmil 56 5 500 1 2 in Hex E4 Neutral 4 2 600 kcmil 56 5 500 1 2 in Hex E9 Ground 2 14 1 0 5 6 50 Slotte...

Page 68: ...ble F Breaker Continuous Current Ir Settings Low Current Breaker Breaker Setting Continuous Current Ir Breaker Setting Continuous Current Ir A 40 E 70 B 45 F 80 C 50 G 90 D 63 H 100 Table G Breaker Continuous Current Ir Settings High Current Breaker Breaker Setting Continuous Current Ir Breaker Setting Continuous Current Ir A 100 E 175 B 125 F 200 C 150 G 225 D 160 H 250 13 If installed verify the...

Page 69: ... OR PUNCH CONDUIT HOLES OR REMOVE KNOCKOUTS TOP VIEW BOTTOM ENTRY CONDUIT LANDING PLATE FOR AC OUTPUT BOTTOM ENTRY OUTPUT PLATES ARE PRE PUNCHED WHEN DISTRIBUTION PANELS ARE ORDERED AND MAY BE INTERCHANGED WITH TOP OUTPUT PLATES REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES OR REMOVE KNOCKOUTS BOTTOM VIEW BOTTOM ENTRY CONDUIT LANDING PLATE FOR AC INPUT REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES I...

Page 70: ...ET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS INSIDE PANELS HANGER BRACKET LOCATIONS FOR OPTIONAL COSMETIC COVERS SECURED WITH SCREWS Installation Information A 20 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 71: ... OR QBHW BREAKERS OR PLUG ON TYPE HQP OR QPHW BREAKERS DISTRIBUTION PANEL PB2 INPUT BREAKER CB10 OPTIONAL DISTRIBUTION PANEL PB1 INPUT BREAKER CB20 OPTIONAL 225A DISTRIBUTION PANEL PB1 USE CUTLER HAMMER BOLT ON TYPE BAB OR QBHW BREAKERS OR PLUG ON TYPE HQP OR QPHW BREAKERS DISTRIBUTION PANEL OUTPUT NEUTRAL TERMINALS E10 DISTRIBUTION PANEL OUTPUT GROUND TERMINALS E18 DISTRIBUTION PANEL OUTPUT NEUTR...

Page 72: ...ROM UPS A B C SEE SHEET 5 of 6 FOR DETAILS 225A DISTRIBUTION PANEL PB1 USE CUTLER HAMMER BOLT ON TYPE BAB OR QBHW BREAKERS OR PLUG ON TYPE HQP OR QPHW BREAKERS DISTRIBUTION PANEL PB1 INPUT BREAKER CB10 DISTRIBUTION PANEL OUTPUT NEUTRAL TERMINALS E10 DISTRIBUTION PANEL OUTPUT GROUND TERMINALS E18 40 100A OR 100 250A ADJUSTABLE DISTRIBUTION BREAKERS CB21 CB22 CB23 AC OUTPUT C B A EACH BREAKER SEE SH...

Page 73: ... OUTPUT NEUTRAL TERMINALS E10 OUTPUT NEUTRAL TERMINALS E20 40 100A OR 100 250A ADJUSTABLE DISTRIBUTION BREAKERS CB11 CB12 CB13 AC OUTPUT C B A EACH BREAKER 40 100A OR 100 250A ADJUSTABLE DISTRIBUTION BREAKERS CB21 CB22 CB23 SEE SHEET 6 of 6 FOR DETAILS GROUND TERMINAL E9 AC INPUT FROM UPS A B C SEE SHEET 5 of 6 FOR DETAILS AC OUTPUT C B A EACH BREAKER SEE SHEET 6 of 6 FOR DETAILS 3 of 6 Installati...

Page 74: ...TIONS 051505 A 164201591 8 DESCRIPTION DATE DRAWING NO SHEET REVISION INPUT TERMINAL COMPARTMENT 4 of 6 Installation Information A 24 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 75: ...DATE DRAWING NO SHEET REVISION INPUT TERMINAL DETAIL GROUND TERMINAL E9 PHASE C E59 PHASE B E58 PHASE A E57 AC INPUT FROM UPS NEUTRAL E4 5 of 6 Installation Information A 25 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 76: ...OUTPUT TOP BREAKERS CB 11 CB12 CB13 AC OUTPUT TO CRITICAL LOAD PHASE C CB1X 6 PHASE B CB1X 4 PHASE A CB1X 2 AC OUTPUT TO CRITICAL LOAD PHASE C CB2X 6 PHASE B CB2X 4 PHASE A CB2X 2 BOTTOM BREAKERS CB 21 CB22 CB23 6 of 6 Installation Information A 26 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 77: ...201591 9 DESCRIPTION DATE DRAWING NO SHEET REVISION FRONT VIEW RIGHT SIDE VIEW Dimensions are in millimeters inches Installation Information A 27 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 78: ...91 9 DESCRIPTION DATE DRAWING NO SHEET REVISION TOP VIEW Dimensions are in millimeters inches BOTTOM VIEW 2 of 3 Installation Information A 28 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 79: ...RIPTION DATE DRAWING NO SHEET REVISION Dimensions are in millimeters inches TOP VIEW OPTIONAL FLOOR MOUNTING SHOWN 3 of 3 Installation Information A 29 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com ...

Page 80: ...Installation Information A 30 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This Page Intentionally Left Blank ...

Page 81: ...e Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereo...

Page 82: ...Warranty W 2 EATON Powerware 9390 IAC D Installation and Operation Manual S 164201591 Rev B powerware com This page intentionally left blank ...

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