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Eaton Power Xpert Series, Installation And Operation Manual


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TABLE OF CONTENTS

ii

Eaton

® 

Power Xpert

® 

 9395C UPS Installation and Operation Manual

  

  P-164000821—Rev 01    

www.eaton.com/powerquality

5

INSTALLING OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-1

5.1

Installing an Optional Powerware Hot Sync CAN Bridge Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-2

5.2

Installing an Optional Remote Monitor Panel II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-4

5.3

Installing an Optional Relay Interface Module II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-6

5.4

Installing an Optional Supervisory Contact Module II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-8

5.5

Accessory Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-10

6

UNDERSTANDING UPS OPERATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-1

6.1

UPS System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-1

6.2

Single UPS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-2

6.2.1

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-2

6.2.2

Online Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-2

6.2.3

Energy Saver System (ESS) Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-3

6.2.4

Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-4

6.2.5

Battery Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-5

6.2.6

Maintenance Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-6

6.2.7

Transfer to Maintenance Bypass and Load Bank Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-6

6.2.8

Transfer to Maintenance Bypass and Load Bank Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-7

6.3

Single UPS Unit System Oneline Configurations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-8

7

UPS OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-1

7.1

UPS Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-1

7.1.1

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-1

7.1.2

DC Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-2

7.2

Color Touchscreen Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-3

7.3

Using the Color Touchscreen Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-4

7.3.1

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-5

7.3.2

Using the Touch Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-5

7.3.3

Using the Main Menu Buttons  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-7

7.3.4

Power Maps Screen (Online Mode)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-8

7.3.5

Power Maps Screen (Bypass Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-10

7.3.6

Command Confirmation Pop-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-10

7.3.7

Meters Summary Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-11

7.3.8

Input Meters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-12

7.3.9

Input Meters Detail Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-14

7.3.10 Battery Meters Screens  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-15

7.3.11 System Events Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-17

7.3.12 User Log  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-17

7.3.13 System Status Screen and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-19

7.3.14 Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-21

7.3.15 Configuration Options Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-22

7.3.16 Energy Advantage Architecture (EAA) Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-22

7.3.17 Statistics Basic Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-24

7.3.18 ESS Comparison Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-25

7.3.19 UPS Module Map Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-25

7.3.20 System Overview Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-26

7.4

UPS Operation using the Color Touchscreen Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-27

7.4.1

Starting the UPS in Online Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-27

7.4.2

Using the Remote Emergency Power-off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Summary of Contents for Power Xpert Series

Page 1: ...Eaton Power Xpert 9395C UPS 1000kW 1000kVA 1000kW 1100kVA or 1100kW 1100kVA Installation and Operation Manual...

Page 2: ......

Page 3: ...Eaton Power Xpert 9395C UPS 1000kW 1000kVA 1000kW 1100kVA or 1100kW 1100kVA Installation and Operation Manual...

Page 4: ...ions or additional measures may be needed to prevent electromagnetic disturbances AVERTISSEMENT Les ventes et la distribution de ce produit sont limit es aux partenaires avis s EN CEI 62040 2 Des rest...

Page 5: ...allation Plan 3 1 3 2 Preparing the Site 3 1 3 2 1 Environmental Considerations 3 1 3 2 2 Installation Considerations 3 2 3 2 3 UPS System Power Wiring Preparation 3 9 3 3 Inspecting and Unpacking the...

Page 6: ...G INSTRUCTIONS 7 1 7 1 UPS Controls and Indicators 7 1 7 1 1 Control Panel 7 1 7 1 2 DC Control Panel 7 2 7 2 Color Touchscreen Control Panel 7 3 7 3 Using the Color Touchscreen Control Panel 7 4 7 3...

Page 7: ...face Module II 8 6 8 8 Supervisory Contact Module II 8 7 9 UPS MAINTENANCE 9 1 9 1 Important Safety Instructions 9 1 9 2 Performing Preventive Maintenance 9 2 9 2 1 DAILY Maintenance 9 2 9 2 2 MONTHLY...

Page 8: ...TABLE OF CONTENTS iv Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank...

Page 9: ...0 UPS Intercabinet Interface Harness Locations 4 14 Figure 4 11 Pl1 Interface Board Location 4 15 Figure 4 12 J39 Location on Pl1 Interface Board 4 15 Figure 4 13 ISBM and PM Section Debris Shields 4...

Page 10: ...e Screen 7 8 Figure 7 10 Average Efficiency Screen from Home Screen 7 9 Figure 7 11 Consumption Screen from Home Screen 7 9 Figure 7 12 Bypass Screen 7 10 Figure 7 13 Typical Command Confirmation Scre...

Page 11: ...7 25 Figure 7 41 System Overview Screen 7 26 Figure 7 42 REPO Operation 7 29 Figure 8 1 Optional X Slot Cards 8 1 Figure 8 2 Remote Monitor Panel II 8 4 Figure 8 3 Relay Interface Module II 8 6 Figur...

Page 12: ...LIST OF FIGURES viii Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank...

Page 13: ...sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipm...

Page 14: ...m of the cabinet with connections made to easily accessible terminals Control wiring is routed through the top of the cabinet and must be installed in accordance with Class 1 wiring methods 1 1 2 Cont...

Page 15: ...ee batteries The cabinets are designed for standalone installation and may be installed adjacent to the UPS or in a separate location The recommended installation location for adjacent battery cabinet...

Page 16: ...t and next scheduled service dates firmware versions The service notifies customers of critical alarms supports remote diagnostics and facilitates smart dispatch of technicians PredictPulse requires a...

Page 17: ...The following are examples of symbols used on the UPS or accessories to alert you to important information Icon Description Information notes call attention to important features or instructions Keys...

Page 18: ...d telephone numbers l A question about any of the information in this manual l A question this manual does not answer Please call the Customer Reliability Center at United States 1 800 843 9433 or 1 9...

Page 19: ...nals may carry live voltage even when the UPS is disconnected from an AC source l To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environm...

Page 20: ...onnement du produit Lors de la v rification du fonctionnement de l UPS ne pas enlever la mise la terre si des charges y sont raccord es l Ne pas ouvrir ni ab mer les batteries L lectrolyte qu elles co...

Page 21: ...es des flammes l Garder les portes de l onduleur ferm es et les panneaux avant en place pour garantir une circulation ad quate de l air de refroidissement et pour prot ger le personnel des tensions d...

Page 22: ...ourche vers le haut l Ins rer compl tement les fourches dans les passages de fourche de la base NE PAS ins rer partiellement les fourches dans les passages pour d placer l armoire l Il est possible d...

Page 23: ...Section I Installation...

Page 24: ......

Page 25: ...ments specified 3 2 1 Environmental Considerations Make sure that the environment for the 9395C 1100 UPS meets the following operating restrictions The environmental requirements specified below are f...

Page 26: ...g environment must meet the maximum weight requirements shown in Table 3 1 and the size requirements shown in Figure 3 1 through Figure 3 9 Dimensions are in millimeters inches Table 3 1 includes the...

Page 27: ...or void the battery warranty Refer to Eaton s Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information These documents can be found at...

Page 28: ...ing 3 4 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 3 2 UPS Cabinet Dimensions Right Side View Dimensions are in millimeters inch...

Page 29: ...ion Manual P 164000821 Rev 01 www eaton com powerquality 3 5 Figure 3 3 ISBM Section Dimensions Front View Figure 3 4 ISBM Section Dimensions Top View 1964 77 3 Dimensions are in millimeters inches 15...

Page 30: ...and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 3 5 ISBM Section Dimensions Bottom View Figure 3 6 PM Section Dimensions CONDUIT LANDING FOR AC INPUT AND OUTPUT AND DC INPUT...

Page 31: ...Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 3 7 Figure 3 7 PM Dimensions Top View 720 7 28 37 720 8 28 38 720 7 28 37 2192 6 86 3 Dimens...

Page 32: ...P 164000821 Rev 01 www eaton com powerquality Figure 3 8 UPS Center of Gravity Side View DIMENSIONS MM IN CENTER OF GRAVITY POWER CABINET A B 453 17 8 416 16 4 470 18 5 A B UPS ISBM 1160 45 7 1220 48...

Page 33: ...feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both...

Page 34: ...for optimum system performance and battery run time Battery Cable Routing Requirements Conduit applications Each conduit must have a Positive Negative and Ground conductor There must be an equal numbe...

Page 35: ...10 4 M8 E2A Phase B 4 stud mounting 14 2 10 4 M8 E2A Phase C 4 stud mounting 14 2 10 4 M8 AC Input from ISBM Section E9A Phase A 4 stud mounting 14 2 10 4 M8 E10A Phase B 4 stud mounting 14 2 10 4 M8...

Page 36: ...Ground and Neutral 180190078 088 Bolt Grade 5 M12 x 50 mm 86 Rectifier Input Bypass Input Battery Input and Output 180190078 115 Flat Washer M12 52 Rectifier Input Bypass Input Battery Input and Outp...

Page 37: ...4 for wiring requirements If an output lockable disconnect is required it is to be supplied by the customer Table 3 10 480V Power Cable Conduit Recommendations UPS Model Voltage Terminal Number of Wir...

Page 38: ...tion and bypass and output disconnect switches are to be provided by the customer Module Output Breakers MOBs are to be provided by the customer Table 3 12 lists the recommended rating for bypass outp...

Page 39: ...d be rated at 600V 1A minimum and 12 AWG maximum l Use Class 2 wiring methods as defined by the NEC for interface wiring up to 30V The wire should be rated at 24V 1A minimum When Class 2 circuit wirin...

Page 40: ...rotective packaging material WARNING The UPS sections are heavy see Table 3 1 If unpacking and unloading instructions are not closely followed the cabinets may tip and cause serious injury AVERTISSEME...

Page 41: ...petits d placements et ce si les fourches sont en position horizontale sans pointer vers le haut l NE PAS utiliser les passages de fourche l extr mit de l armoire pour la d placer l Les passages de f...

Page 42: ...nets 5 Remove the packing material and discard or recycle in a responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has...

Page 43: ...Installation Plan and Unpacking Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 3 19 Figure 3 10 UPS Cabinet as Shipped on Pallet ISBM Sect...

Page 44: ...S Installation Plan and Unpacking 3 20 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 3 11 UPS Cabinet as Shipped on Pallet PM Secti...

Page 45: ...uired Plate material is 16 gauge steel 1 5 mm 0 06 thick l If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the UPS Sections from the Pallet The ISBM...

Page 46: ...fourches du chariot l vateur sont en position horizontale avant de les ins rer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut l Ins rer compl tement les fourches dans...

Page 47: ...et to the pallet see Figure 4 1 or Figure 4 5 Remove the left side shipping bracket 3 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracke...

Page 48: ...e the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manner...

Page 49: ...allation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 4 5 Figure 4 3 Removing the PM Section Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left...

Page 50: ...9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 4 4 Removing the PM Section Right Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts...

Page 51: ...the top and bottom internal safety shield panels and remove the panels Retain the hardware for later use Figure 4 5 Section Joining CAUTION Use care during installation to protect components mounted...

Page 52: ...and the front of the cabinet bases are flush with each other see Figure 4 6 Figure 4 6 ISBM and PM Sections Joined 5 Locate the hardware kit packed inside a drawstring bag tied to the ISBM section Loc...

Page 53: ...at the bottom hinge pivot point then lift the door off Retain the hardware for later use 3 Remove the screws securing the ISBM section right bottom internal safety shield panel and remove the panel to...

Page 54: ...t cable lug to the proper terminals See paragraph 3 2 3 for wiring and termination requirements 9 Install the remaining hardware three washers conical washers and nuts onto the AC Input to PM terminal...

Page 55: ...connector to the J56 connector 16 Locate the mating J60 connector in the PM section wireway see Figure 4 10 and connect the J60 connector to the P60 connector 17 Locate the mating P61 connector in th...

Page 56: ...d Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 4 8 ISBM Section Intercabinet Power Terminal Locations Power Module PM Ground lug location Behind fan panel PM Fan Panel Left do...

Page 57: ...able Power In Orange ISBM Cable Power Out Orange 2 ISBM Cable Power Out Orange ISBM Cable Power Out Orange PM Cable Power In Brown 2 PM Cable Power In Brown IPM Cable Power In Brown PM Cable Power Out...

Page 58: ...0 UPS Intercabinet Interface Harness Locations Wiring Access Location of RJ 45 Coiled CAN Cable Location of P61 Harness PM Section Left Side View ISBM Section Right Side View Front FRONT Location of J...

Page 59: ...on Manual P 164000821 Rev 01 www eaton com powerquality 4 15 Figure 4 11 Pl1 Interface Board Location Figure 4 12 J39 Location on Pl1 Interface Board ISBM Section Right Side Inside View Pl1 Interface...

Page 60: ...bottom of the cabinet to the UPS terminals See Figure 4 14 through Figure 4 16 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the...

Page 61: ...stallation Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 4 17 Figure 4 13 ISBM and PM Section Debris Shields PM Top ISBM Top Debris Shield...

Page 62: ...Input and Output and DC Input Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch c...

Page 63: ...SBM section See paragraph 3 2 3 for wiring and termination requirements 6 Using hardware from the external wiring terminal hardware kit see Table 3 8 connect phase A B and C wiring from the output ter...

Page 64: ...Power Terminal Locations DC Input from Battery E4 For 4 wire systems only DC Input from Battery E5 AC Input to UPS Bypass A B C See Figure 4 18 for Detail AA See Figure 4 19 or Figure 4 20 for Detail...

Page 65: ...lation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 4 21 Figure 4 16 ISBM Section Power Terminal Detail AA E1 E2 E3 AC INPUT TO RECTIFIER GROUND BUS E6 E7 E8 AC INPUT TO BYPASS S...

Page 66: ...Table 3 8 connect the positive negative and ground DC power wiring from the battery systems or disconnects to the ISBM section battery and ground terminals See paragraph 3 2 3 for wiring and terminat...

Page 67: ...Common Battery 4 7 Installing Interface Connections WARNING Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected AVERTISSEMENT Des tensions dange...

Page 68: ...the hardware for later use see Figure 4 18 5 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 14 6 Reinstall the interface entry plates and install the conduit WA...

Page 69: ...ration Manual P 164000821 Rev 01 www eaton com powerquality 4 25 Figure 4 18 ISBM Section Interface Terminal Locations X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 21 for detail See Figure 4...

Page 70: ...rpose normally open NO relay contact 6 Alarm Relay Common 7 48 Vdc Bypass Shunt Trip 8 48 Vdc Bypass Shunt Trip 9 Bypass NC AUX 10 Bypass NC AUX Common Terminal TB3 Name Description 1 Building Alarm 1...

Page 71: ...relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal...

Page 72: ...h contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed...

Page 73: ...ure 4 14 7 Reinstall the interface entry plate and install the conduit 8 Route the UVR and battery aux wiring from the battery disconnects to the UPS cabinet See Figure 4 14 and Figure 4 15 for UPS wi...

Page 74: ...tall the conduit 5 Route and install the LAN and other cables to the appropriate X Slot cards See Figure 4 18 and Figure 4 23 for X Slot communication bay locations 6 Close the door and secure the lat...

Page 75: ...e the door Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use Figure 4 24 REPO Switch NOTE Before installing a...

Page 76: ...th the first REPO Figure 4 25 Normally Open REPO Switch Wiring 12 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is pro...

Page 77: ...REPO Switch NC Twisted Wires 1 NC 2 Return 4 Return NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO normally o...

Page 78: ...llation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other...

Page 79: ...connections have been completed o A ground conductor is properly installed o Air conditioning equipment is installed and operating correctly o The area around the installed UPS system is clean and dus...

Page 80: ...________________________ ________________________________________________________________________ ________________________________________________________________________ _____________________________...

Page 81: ...ss 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V l Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be...

Page 82: ...t Module II to the UPS Figure 5 1 Powerware Hot Sync CAN Bridge Card To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instruction...

Page 83: ...arm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contact return 5 Alarm...

Page 84: ...MP II knockout hole location 7 Install wiring between the UPS and RMP II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information and Figure 5 3...

Page 85: ...tact Module II Wiring Terminal TB1 Signal Connections from the UPS Ground Terminal Terminal TB3 120 Vac Power UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Grou...

Page 86: ...rating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 5 1 3 Securely mount the RIM II at the desired location See Figure 5 9 for mounting hole locations 4 Remove th...

Page 87: ...rware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact an Eaton service representative to schedule a date Table 5 3 J1 through J4 Interface Connector...

Page 88: ...Install wiring between the UPS and SCM II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information and Figure 5 6 Figure 5 4 and Table 5 2 for t...

Page 89: ...for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Instructions for startup instructions Figure 5 7 Supervisory Contact Module II TB2...

Page 90: ...igure 5 8 Remote Monitor Panel II Dimensions NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 2...

Page 91: ...ev 01 www eaton com powerquality 5 11 Figure 5 9 Relay Interface Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facin...

Page 92: ...Rev 01 www eaton com powerquality Figure 5 10 Supervisory Contact Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes fac...

Page 93: ...Section II Operation...

Page 94: ......

Page 95: ...r DSP logic Figure 6 1 shows the main elements of the UPS system If utility power is interrupted or falls outside the parameters specified in Chapter 10 Product Specifications the UPS uses a backup ba...

Page 96: ...es a UPS with a continuous static switch l In Bypass mode the critical load is directly supported by utility power l In Battery mode the battery provides DC power which maintains inverter operation Th...

Page 97: ...When in this mode the input contactor is closed and the link is maintained through the diode bridge If commercial power voltage or frequency disturbances are detected the system forward transfers to B...

Page 98: ...upport is available to the output of the system in the Bypass mode of operation The internal bypass is comprised of a SCR continuous static switch The static switch is used instantaneously anytime the...

Page 99: ...of contactor K1 prevents system voltages from bleeding backwards through the static switch and rectifier snubber components and re entering the input source If the input power fails to return or is n...

Page 100: ...ss mode 2 Verify that the ENABLE light on the SKRU is illuminated Turn and release key K MB from the SKRU lock 3 Insert key K MB into the MBB breaker lock Turn key K MB to unlock the MBB breaker Close...

Page 101: ...B breaker Turn key K LB and remove from the LBB breaker lock and insert it into the MIB lock 2 Verify key K ML is in the LBB breaker lock If not present remove key K ML from one of the other Load Bank...

Page 102: ...e SKRU lock The UPS is now in Normal mode on inverter The critical load is supported by the UPS 6 3 Single UPS Unit System Oneline Configurations The system oneline drawings in this section show the s...

Page 103: ...C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Fuse Rectifier Input Contactor K1 Fuse PM Battery Breaker BATTERY SYSTEM E4 E5 Not suppl...

Page 104: ...NIT NOTE If installing a maintenance bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or recti e...

Page 105: ...For a description of the UPS control panel functions see paragraph 7 3 NOTE Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performed by authoriz...

Page 106: ...ality 7 1 2 DC Control Panel This system is equipped with a front mounted control panel that interfaces directly with the battery disconnect cabinet Red and green lamps indicate breaker status Red Clo...

Page 107: ...scribes how the various screens are used to control and monitor UPS operation Figure 7 3 shows the location of the color touchscreen control panel on the front door of the UPS Descriptions of the cont...

Page 108: ...7 4 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of l A color liquid crystal touch screen display 1 l A horizontal row of LED indicators 2 Before system po...

Page 109: ...up see Figure 7 6 Figure 7 5 Parts of the Touch Screen Table 7 1 Status Indicators Indicator Status Description Green Lit Steady The UPS is in Online mode operating normally The power module is supply...

Page 110: ...lling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms and n...

Page 111: ...tem or critical load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTI...

Page 112: ...nu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 7 8 M...

Page 113: ...1 www eaton com powerquality 7 9 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 10 Figure 7 10 Average Efficiency Screen from Home Screen Touching the C...

Page 114: ...en shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 12 Bypass...

Page 115: ...at the far right of the OVERVIEW section are active buttons They can be selected to show a profile of efficiency or consumption over various time periods of 24 hours 7 days 30 days or 1 year This is...

Page 116: ...m powerquality 7 3 8 Input Meters Screen Figure 7 15 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 15 Input Meters Screen The By...

Page 117: ...Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 7 13 The Output Meters Screen shown in Figure 7 17 displays values pertaining to the system output...

Page 118: ...Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring of...

Page 119: ...n and Operation Manual P 164000821 Rev 01 www eaton com powerquality 7 15 7 3 10 Battery Meters Screens Figure 7 20 shows the Battery Meters basic screen Figure 7 21 shows the Battery Log access scree...

Page 120: ...5C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 7 22 shows the Battery Log Detail screen Figure 7 23 shows the Battery Log Summary screen Figure 7 22 Batt...

Page 121: ...nds l System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate l System Event Indicators The status ind...

Page 122: ...the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See Figure...

Page 123: ...ansfer to bypass and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance Bypass or Bypass and...

Page 124: ...shown on the previous screen Figure 7 28 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure 7 2...

Page 125: ...Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 32 gives the operator access to basic system information such as serial number installed firmware version etc Touching the CLEAN SCREE...

Page 126: ...t changes to various system values Figure 7 33 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 34 allows the operator to activate the various...

Page 127: ...01 www eaton com powerquality 7 23 Figure 7 35 Disable ESS Screen This screen shown in Figure 7 35 asks the operator to verify disabling the ESS mode running at that time Figure 7 36 High Alert Timer...

Page 128: ...l P 164000821 Rev 01 www eaton com powerquality 7 3 17 Statistics Basic Screen The screen shown in Figure 7 37 allows the operator to query the system for various operational statistics such as shown...

Page 129: ...powerquality 7 25 7 3 18 ESS Comparison Screen The screen shown Figure 7 39 allows the operator to visually obtain EAA mode efficiency values Figure 7 39 ESS Comparison Screen 7 3 19 UPS Module Map S...

Page 130: ...wer Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 7 3 20 System Overview Screen The screen shown Figure 7 41 displays values for all UPS and UPM param...

Page 131: ...the UPS Control Command screen select GO ONLINE If Auto Bypass is enabled factory default the critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and...

Page 132: ...In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verification The UPS including...

Page 133: ...sert the supplied key and rotate clockwise until the red pushbutton releases see Figure 7 42 To remove the key rotate the key back to the vertical position 3 Restart the UPS by following the procedure...

Page 134: ...UPS Operating Instructions 7 30 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank...

Page 135: ...ides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol l Relay Interface Card AS 400 has isolated dry contact Form C relay outpu...

Page 136: ...tion to ensure the highest level of availability of your Eaton 9395C UPS system l Easy self installation in minutes from a wizard installer or directly from the PowerXpert Gateway UPS card PredictPuls...

Page 137: ...is an ideal solution for the most critical IT environments with stringent requirements for power availability and reliability Yet it is easy to use the software scales flexibly from a simple single co...

Page 138: ...ion an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicators a...

Page 139: ...BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS...

Page 140: ...pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1 throu...

Page 141: ...e flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table...

Page 142: ...Communication 8 8 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank...

Page 143: ...electrical state of any cabinet in the UPS system AVERTISSEMENT l L installation et l entretien ne doivent tre effectu s que par du personnel qualifi l PR SENCE DETENSIONS MORTELLES Ne pas faire fonc...

Page 144: ...re the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an...

Page 145: ...om the panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door open see Figure 4 1 d Pull the foam filt...

Page 146: ...ton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 9 1 ISBM Section Air Filter Locations Continuous Static Switch Bottom ISBM Air Filters...

Page 147: ...r attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual prevent...

Page 148: ...brulure ou d incendie Suivre les precautions qui s imposent l Pour le remplacement utiliser le meme nombre et modele des batteries l L elimination des batteries est r glement e Consulter les codes lo...

Page 149: ...erquality 9 7 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corre...

Page 150: ...UPS Maintenance 9 8 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank...

Page 151: ...ecifications for the UPS 10 2 1 UPS Input Model Power Rating Frequency Eaton 9395C 1000 1000 Eaton 9395C 1000 1100 Eaton 9395C 1100 1100 1000 kW 1100 kVA 50 60 Hz 1100 kW 1000 kVA 50 60 Hz 1100 kW 110...

Page 152: ...g 0 7 pF Lagging Overload Capability kVA or kW 110 for 10 minutes 125 for 120 seconds 150 for 15 seconds NOTE The 125 and 150 overloads are based on the non derated hardware capability of the UPS Oper...

Page 153: ...ved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegible Any War...

Page 154: ...W 2 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank...

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Page 156: ...P 164000821 1 P 164000821 1...

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