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Eaton Power XL DG1 Series User Manual Download Page 40

IO5—6 x DI 240 Vac input Option Card

28

PowerXL DG1 Series Option Cards

MN040007EN—April 2014 www.eaton.com

Figure 23. IO5 Board Wire Layout

Table 22. IO5 Terminal Layout 

IO5 Board Parameters

Figure 24. IO5 Parameter Structure

Terminal

Signal

Technical

1

CMB

For digital input 4, 5, 6

2

DIN6

Digital input, 240 Vac, 50 Hz / 60 Hz 
Control voltage: “0” <40 Vac, “1” >79 Vac

3

DIN5

4

DIN4

5

CMA

For digital input 3, 2, 1

6

DIN3

Digital input, 240 Vac, 50 Hz / 60 Hz 
Control voltage: “0” <40 Vac, “1” >79 Vac

7

DIN2

8

DIN1

 Common

240Vac

 Common

240Vac

DIN4

4

DIN5

3

CMB

1

DIN6

2

IO5 Board

CMA

5

DIN1

8

DIN2

7

DIN3

6

Summary of Contents for Power XL DG1 Series

Page 1: ...PowerXL DG1 Series Option Cards User Manual Effective April 2014 New Information...

Page 2: ......

Page 3: ...E OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT...

Page 4: ...to find product information You can also find information on local distributors or Eaton s sales offices Website Address www eaton com drives EatonCare Customer Support Center Call the EatonCare Supp...

Page 5: ...Rating Label 2 Carton Labels U S and Europe 2 Option Card Slots 3 Option Board Summary 3 Option Card Introduction 9 IO1 3 X DI 3 X DO 1 X THERMISTOR 24 VDC EXT OPTION CARD Description 10 Digital Input...

Page 6: ...ding 9 Figure 8 IO1 Board Layout 11 Figure 9 IO1 Board Wire Layout 12 Figure 10 Digital Input Signal Programming 13 Figure 11 Digital Output Signal Programming 14 Figure 12 Thermistor Parameter Settin...

Page 7: ...24V Rating 10 Table 8 IO1 Control Terminals 12 Table 9 Thermistor Input Configuration 15 Table 10 IO1 Board Parameters 16 Table 11 IO2 Analog Ratings 17 Table 12 IO2 Board Terminals 18 Table 13 IO2 B...

Page 8: ...art of programs interrupted after a voltage DIP or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever fau...

Page 9: ...ng maintenance Be sure equipment is properly earthed Wear safety glasses whenever working on electronic controllers or rotating machinery WARNING The components in the drive s power section remain ene...

Page 10: ...the capacitors have fully discharged by measuring their voltage using a multimeter set to measure the DC voltage Failure to follow these precautions may cause death or severe injury WARNING The openin...

Page 11: ...protective earthing conductor must be connected or the cross section of the equipment grounding conductor must be at least 10 mm2 Cu Drive requires that only copper conductor should be used CAUTION De...

Page 12: ...malfunction and potential damage CAUTION Make sure that the drive output terminals U V W are not connected to the utility line power as severe damage to the drive may occur CAUTION When the control te...

Page 13: ...40016EN Quick Start Guide MN040006EN User Manual CD CD040002EN and accessory packet The accessory packet includes Rubber grommets Control cable grounding clamps Additional grounding screw Inspect the...

Page 14: ...Series Option Cards MN040007EN April 2014 www eaton com Rating Label Figure 2 Rating Label Carton Labels U S and Europe Same as rating label shown above Contains SN PN Type Date Contains EAN Code Date...

Page 15: ...mary There are a total of five I O option cards available on the DG1 that can be placed in either Slot A or B IO1 3 DI 3 DO 1 thermistor 24 Vdc EXT IO2 1 AI 2 AO isolated to control board IO3 3 Relay...

Page 16: ...overload 1 5 x IH 1 min 10 min Overload current 150 respectively 110 1 min 10 min Initial output current 200 2s 20s Output frequency 0 400 Hz standard Frequency resolution 0 01 Hz Control characteris...

Page 17: ...R1 FR5 Shock ISTA 1 A EN 60068 2 27 Storage and shipping maximum 15g 11 ms in package Overvoltage Overvoltage Category III Pollution degree Pollution Degree 2 Enclosure class IP21 Type 1 standard in e...

Page 18: ...r detailed information see the description of the board of interest Analog Outputs mA V Most of the expander boards with analog output can be configured for a current for a current or voltage output w...

Page 19: ...ost Requirements for an external 24V power supply Output voltage 24 Vdc 10 max ripple voltage 100 mV rms Maximum current 1A 1A external fuse no internal short circuit protection is provided on the bas...

Page 20: ...ol power is applied to the PowerXL Drive Verify the board fits tightly in the metal clamp and plastic groove If the board seems to be difficult to install in the slot you should confirm that you are u...

Page 21: ...are connected to PowerXL DG1 control board in two slots For I O cards various inputs and outputs can be used for control algorithms Outputs also can be used for status of the motor Table 5 I O Card I...

Page 22: ...30 Vdc Steady state current 5 mA Off state voltage 0 to 10 Vdc Input impedance 5k ohm Input logic Positive logic and negative logic Isolation voltage 500 Vdc Digital Outputs Specification Value Output...

Page 23: ...IO1 3 x DI 3 x DO 1 x Thermistor 24 Vdc EXT Option Card PowerXL DG1 Series Option Cards MN040007EN April 2014 www eaton com 11 Figure 8 IO1 Board Layout...

Page 24: ...nction is turned on TI1 is combined with DIN2 and TI1 is combined with DIN3 4 Total combined load on available 24 Vdc out terminals for all optional cards must not exceed 250 mA The maximum load on th...

Page 25: ...PowerXL DG1 drive To configure these inputs the standard Digital inputs menu will allow for selecting its function DigIN X indicates one of the onboard inputs The option DigIN X IO1 Y will select one...

Page 26: ...14 www eaton com Digital Outputs The 3 digital output functions can be configured to various functions in the PowerXL DG1 drive To configure these inputs there are parameters in the option card menu f...

Page 27: ...ril 2014 www eaton com 15 Thermistor Input The signal thermistor input needs to be configured before use It will switch states at 4 7 k ohm Table 9 Thermistor Input Configuration Figure 12 Thermistor...

Page 28: ...O2 DO3 888 914 Digital Output Status R BX 1 3 Thermistor State 887 913 Thermistor configure R BX 1 4 Thermistor Resistor 891 917 Thermistor resistance value R Parameter Menu BX 2 Code Parameter Min Ma...

Page 29: ...ut type Single end Single end Input range 10 Vdc 0 4 20 mA Input impedance 200k ohm 250 ohm Resolution 10 bits 0 1 10 bits 0 1 Accuracy 1 of full display 1 of full display Maximum permanent allowed ov...

Page 30: ...nal Technical 1 FE Connect cable shield 2 AO2 Current 0 4 20 mA RL max 500 ohms 3 AO2 Voltage 0 10V RL 1k ohm default setting 4 AO1 Current 0 4 20 mA RL max 500 ohms 5 AO1 Voltage 0 10V RL 1k ohm defa...

Page 31: ...0 to 20 mA 1 0 to 10V 2 10V to 10V RW BX 2 2 AI1 Range 0 2 0 124 129 Analog input 1 signal range 0 0 to 100 1 20 to 100 2 Customized RW BX 2 3 AI1 Custom Min 0 100 0 125 130 Analog input 1 custom min...

Page 32: ...1 0 898 924 Analog output mode 0 0 to 20 mA 1 0 to 10V RW BX 2 15 AO2 Function 0 269 281 Analog output function RW BX 2 16 AO2 Min 0 1 0 270 282 Analog output minimum value 0 0V 0 mA 1 2V 4 mA RW BX 2...

Page 33: ...acts and 1 form C dry relay The relay functions can be selected via parameters based off of various drive monitoring values Table 14 IO3 Board Rating Figure 16 IO3 Board Layout Specification Value Num...

Page 34: ...7 COM1 6 NO2 5 Terminal Signal Technical 1 NC3 RO3 common Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Min switching load 5V 10 mA 2 COM3 3 NO3 RO3 normal close Switching capacity 24 Vdc 8A 2...

Page 35: ...the value shown Monitor Menu BX 1 Code Parameter Min Max Default Unit ID Slot A Slot B Description R RW BX 1 1 Relay Outputs Status 900 926 Relay output status indicator R Parameter Menu BX 2 Code Par...

Page 36: ...e designed to sense temperature from 30 C to 200 C warning for PT100 sensor open or short These sensors are used to fault the drive at a user set temperature level Table 17 IO4 Thermistor Ohm Values T...

Page 37: ...ire Layout Table 19 IO4 Terminal Layout RM2 6 R2 5 RM3 3 R3 4 R3 2 FE 1 IO4 Board R2 7 R1 10 RM1 9 R1 8 PT100 PT100 Terminal Signal Technical 1 FE Connect cable shield 2 R3 PT100 Input 30 C to 200 C A...

Page 38: ...tatus R BX 1 2 PT100 Values 902 928 PT100 Temperature values R Parameter Menu BX 2 Code Parameter Min Max Default Unit ID Slot A Slot B Description R RW BX 2 1 PT100 3 2 1 0 7 0 901 927 Active PT100 i...

Page 39: ...r 240 Vac These inputs can be configured to various functions Table 21 IO5 Rating Figure 22 IO5 Board Layout Specification Value Input points 6 points 2 common lines Rated input voltage 240 Vac curren...

Page 40: ...Figure 24 IO5 Parameter Structure Terminal Signal Technical 1 CMB For digital input 4 5 6 2 DIN6 Digital input 240 Vac 50 Hz 60 Hz Control voltage 0 40 Vac 1 79 Vac 3 DIN5 4 DIN4 5 CMA For digital inp...

Page 41: ...in the drive application under the digital input selections Depending on which slot is used the function will be set up with DigIN X IO5 Y X being the slot the board is placed in and Y being the inpu...

Page 42: ...IO5 6 x DI 240 Vac input Option Card 30 PowerXL DG1 Series Option Cards MN040007EN April 2014 www eaton com...

Page 43: ......

Page 44: ...grated solutions to solve our customers most critical challenges Our focus is on delivering the right solution for the application But decision makers demand more than just innovative products They tu...

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