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Instruction Booklet 

IB01900004E

Effective July 2016

Magnum breaker remote 

racking device (MRR1000) 

  

EATON

 www.eaton.com

Section 2: Safe practices for power  

circuit breakers

The Magnum DS family of power circuit breakers are equipped with 

high speed, stored energy operating mechanisms . They are designed 

with several built-in interlocks and safety features to provide safe and 

proper operating sequences .

WARNING

TO PROTECT THE PERSONNEL ASSOCIATED WITH INSTALLATION, 

OPERATION, AND MAINTENANCE OF THESE BREAKERS, THE FOLLOWING 

PRACTICES MUST BE FOLLOWED: 

•  ONLY QUALIFIED PERSONS, AS DEFINED IN THE NATIONAL ELECTRICAL  

  SAFETY CODE, WHO ARE FAMILIAR WITH THE INSTALLATION AND  

  MAINTENANCE OF LOW-VOLTAGE CIRCUITS AND EQUIPMENT, SHOULD 

  BE PERMITTED TO WORK ON THESE BREAKERS.  

•  ALWAYS REMOVE THE BREAKER FROM THE ENCLOSURE BEFORE  

  PERFORMING ANY MAINTENANCE. FAILURE TO DO SO COULD RESULT  

  IN ELECTRICAL SHOCK LEADING TO DEATH, SEVERE PERSONNEL  

  INJURY, OR PROPERTY DAMAGE.  

•  DO NOT WORK ON A CLOSED BREAKER OR A BREAKER WITH CLOSING 

  SPRINGS CHARGED. THE CLOSING SPRING SHOULD BE DISCHARGED 

  AND THE MAIN CONTACTS OPEN BEFORE WORKING ON THE BREAKER. 

  FAILURE TO DO SO COULD RESULT IN CUTTING OR CRUSHING INJURIES. 

•  BREAKERS ARE EQUIPPED WITH SAFETY INTERLOCKS. DO NOT DEFEAT  

  THEM. THIS MAY RESULT IN DEATH, BODILY INJURY, OR EQUIPMENT 

 DAMAGE. 

NOTICE

FOR COMPLETE INSTRUCTIONS ON INSTALLATION, OPERATION AND 

MAINTENANCE OF THE MAGNUM DS FAMILY OF CIRCUIT BREAKERS, 

REFER TO THE PUBLICATIONS LISTED IN SECTION 7 OF THIS DOCUMENT.

Section 3: Receiving, handling, and storage

Magnum remote racking device (MRR1000) units are subjected 

to complete factory production tests and inspection before being 

packed . They are shipped in containers designed to provide 

maximum protection to the equipment during shipment and  

storage and at the same time to provide convenient handling .

3.1 Receiving

Until the MRR1000 unit is ready to be delivered to the point of use, 

do not remove it from the shipping box . If the unit is to be placed 

in storage for an extended period, maximum protection can be 

obtained by keeping it in its box .
Upon receipt of the equipment, inspect the box for any signs of 

damage or rough handling . Open the box carefully to avoid any 

damage to the contents . Use care when using a box cutter or similar 

sharp object so as not to damage contents . The AC power cord and 

remote pendant control cord can be damaged by a sharp object .
When opening the container, be careful that any loose items or 

hardware are not discarded with the packing material . Check the 

contents of each package against the packing list . 
Examine the MRR1000 unit for any signs of shipping damage 

such as broken, missing or loose hardware, damaged or deformed 

components . File claims immediately with the carrier if damage or 

loss is detected and notify the nearest Eaton’s Electrical Services & 

Systems office . 

3.2 Handling

The MRR1000 unit shipping containers are not designed to be 

handled by a fork lift truck . If containers must be moved for any 

significant distance, it is suggested to use a suitable dolly or hand 

truck to move the approximately 40 lb (18 kg) package .

3.3 Storage

Because of electric circuits inside the unit, as well as moving parts, 

it is essential to keep the remote racking device dry at all times . 

If exposed to water or rain, performance of the device cannot be 

guaranteed and will void the warranty . If the unit is to be placed 

in storage, attention should be given to keeping the unit in a low 

humidity environment . Ensure the unit is free from damage and is 

satisfactory operating condition prior to storage .

3.4 MRR1000 approximate weights

Unit type

Weight in lb (kg)

MRR1000 breaker mounting unit

33 (15)

MRR1000 packaged for shipment

40 (18)

Summary of Contents for Magnum MRR1000

Page 1: ...ption Page Section 1 Introduction 3 Section 2 Safe practices for power circuit breakers 5 Section 3 Receiving handling and storage 5 Section 4 Procedures 6 Section 5 Warranty 12 Section 6 Troubleshoot...

Page 2: ...THIS DEVICE THE CIRCUIT BREAKERS DESCRIBED IN THIS MANUAL ARE DESIGNED AND TESTED TO OPERATE WITHIN THEIR NAMEPLATE RATINGS OPERATION OUTSIDE OF THESE RATINGS MAY CAUSE THE EQUIPMENT TO FAIL RESULTIN...

Page 3: ...rc flash exposure PPE for high levels of arc flash can be bulky hot and uncomfortable This may dissuade personnel from wearing proper protection The best way to limit exposure to arc flash during the...

Page 4: ...klet IB01900004E Effective July 2016 Magnum breaker remote racking device MRR1000 EATON www eaton com A shaft inch mm B handle inch mm Retracted position 2 75 69 85 4 28 108 71 Extended position 4 75...

Page 5: ...quipment during shipment and storage and at the same time to provide convenient handling 3 1 Receiving Until the MRR1000 unit is ready to be delivered to the point of use do not remove it from the shi...

Page 6: ...n until use of pendant buttons as described in Steps 4 3 3 and 4 4 3 below 4 3 Procedure for removing a power circuit breaker 4 3 1 Installation on the circuit breaker face 1 The face of a typical Mag...

Page 7: ...e weight of the MRR1000 rotate the locking handle forward until it clicks into place Figure 5 Figure 4 MRR1000 attachment to breaker Figure 5 MRR1000 locking handle engaged m WARNING FAILURE TO FULLY...

Page 8: ...status of the unit 3 Using the remote operation pendant Figure 9 move an acceptable distance a away from the unit The maximum extension of the control cord is 25 ft 7 6 m Ensure the operator will be a...

Page 9: ...CESSIVE WEAR ON THE CLUTCH AND MAY PREMATURELY SHORTEN THE LIFE OF THE REMOTE RACKING UNIT 8 Withdraw the shaft motor assembly from the drive socket by pulling rearward on the handle If the shaft seem...

Page 10: ...on as indicated by the position indicator on the front of the circuit breaker Figure 10 NOTICE FOR COMPLETE INSTRUCTIONS ON INSTALLATION OPERATION AND MAINTENANCE OF THE MAGNUM DS FAMILY OF CIRCUIT BR...

Page 11: ...ched to the face of the breaker per the steps outlined in other portions of this instruction booklet 4 5 2 Operation 1 The levering device access door on the face of the breaker must be closed for any...

Page 12: ...IES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION R...

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