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6

Instruction Booklet 

IB01900004E

Effective July 2016

Magnum breaker remote 

racking device (MRR1000) 

  

EATON

 www.eaton.com

Section 4: Procedures

4.1 General

Magnum DS switchgear and switchboard enclosures use a  

“Thru-the-Door” racking method that increases operator safety  

when inserting or removing power circuit breakers . The MRR1000 

permits operation while the breaker compartment door remains 

closed, even in arc-resistant enclosures . However, in some OEM 

supplied enclosures, “Thru-the-Door” racking may not be possible . 

The MRR1000 is fully functional and not reliant on the presence  

or absence of a door to operate . However, for the purposes of  

this instruction, it will be assumed the breaker compartment door  

is closed .
Follow all procedures defined by the using company’s Personal 

Protective Equipment and Safety Policy . Follow all precautions and 

requirements listed in the installation, operating, and maintenance 

instructions of the subject circuit breakers .

4.2 Unpacking—preparations for use

1. 

Remove all packing materials, unwind power cord and pendant 

control cord .

2. 

Obtain 120 Vac power . Use of a standard extension cord is 

permissible with a minimum of 6 A current capacity .

3. 

Connecting power to the unit will activate the “READY” light  

on the faceplate (there is no “on/off” switch) . However, no 

operation will begin until use of pendant buttons as described  

in Steps 4 .3 .3 and 4 .4 .3, below .

4.3 Procedure for removing a power circuit breaker
4.3.1 Installation on the circuit breaker face

1. 

The face of a typical Magnum DS circuit breaker is shown in 

Figure 1

 . Note the small recessed cavity in the upper right hand 

corner . This cavity is the principal element for retention of the 

MRR1000—ensure this cavity is free from contaminants such  

as dust, grease, or oil .

2. 

Ensure the shaft/motor assembly is in the rear-most position .  

Pull the handle attached to the shaft/motor assembly firmly 

rearward to verify the assembly is seated in the rear detent .

3. 

Ensure the locking handle is in the unlocked position (

Figure 2

) . 

If the handle is in the locked position, pull out on the locking pin 

as shown to release the handle .

4. 

Lift the MRR1000 to the level of the selected power  

circuit breaker .

5. 

Align the top flange and two side flanges of the housing with 

the nose of the circuit breaker and insert through the breaker 

compartment door . The rubber gasket that surrounds the breaker 

face will easily push aside . (On arc-resistant style breaker doors, 

the retractable bellows will also permit insertion of the remote 

racking device .)

Accessory window 

(recessed cavity)

Contact and spring 

status indicators

Open/close 

buttons

Manual  

charging 

handle

Levering device 

access door

Position 

indicator

Figure 1. Magnum DS circuit breaker

To release handle pull locking 

pin in direction shown

Locking pin

Locking handle

Figure 2. MRR1000 locking handle

Summary of Contents for Magnum MRR1000

Page 1: ...ption Page Section 1 Introduction 3 Section 2 Safe practices for power circuit breakers 5 Section 3 Receiving handling and storage 5 Section 4 Procedures 6 Section 5 Warranty 12 Section 6 Troubleshoot...

Page 2: ...THIS DEVICE THE CIRCUIT BREAKERS DESCRIBED IN THIS MANUAL ARE DESIGNED AND TESTED TO OPERATE WITHIN THEIR NAMEPLATE RATINGS OPERATION OUTSIDE OF THESE RATINGS MAY CAUSE THE EQUIPMENT TO FAIL RESULTIN...

Page 3: ...rc flash exposure PPE for high levels of arc flash can be bulky hot and uncomfortable This may dissuade personnel from wearing proper protection The best way to limit exposure to arc flash during the...

Page 4: ...klet IB01900004E Effective July 2016 Magnum breaker remote racking device MRR1000 EATON www eaton com A shaft inch mm B handle inch mm Retracted position 2 75 69 85 4 28 108 71 Extended position 4 75...

Page 5: ...quipment during shipment and storage and at the same time to provide convenient handling 3 1 Receiving Until the MRR1000 unit is ready to be delivered to the point of use do not remove it from the shi...

Page 6: ...n until use of pendant buttons as described in Steps 4 3 3 and 4 4 3 below 4 3 Procedure for removing a power circuit breaker 4 3 1 Installation on the circuit breaker face 1 The face of a typical Mag...

Page 7: ...e weight of the MRR1000 rotate the locking handle forward until it clicks into place Figure 5 Figure 4 MRR1000 attachment to breaker Figure 5 MRR1000 locking handle engaged m WARNING FAILURE TO FULLY...

Page 8: ...status of the unit 3 Using the remote operation pendant Figure 9 move an acceptable distance a away from the unit The maximum extension of the control cord is 25 ft 7 6 m Ensure the operator will be a...

Page 9: ...CESSIVE WEAR ON THE CLUTCH AND MAY PREMATURELY SHORTEN THE LIFE OF THE REMOTE RACKING UNIT 8 Withdraw the shaft motor assembly from the drive socket by pulling rearward on the handle If the shaft seem...

Page 10: ...on as indicated by the position indicator on the front of the circuit breaker Figure 10 NOTICE FOR COMPLETE INSTRUCTIONS ON INSTALLATION OPERATION AND MAINTENANCE OF THE MAGNUM DS FAMILY OF CIRCUIT BR...

Page 11: ...ched to the face of the breaker per the steps outlined in other portions of this instruction booklet 4 5 2 Operation 1 The levering device access door on the face of the breaker must be closed for any...

Page 12: ...IES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION R...

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