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Instruction Booklet 

IB01900002E

Effective June 2011

Instructions for Magnum DS Metal-Enclosed

Low-Voltage NEMA 3R Assemblies

 

EATON CORPORATION

 www.eaton.com

Read and understand these instructions before attempting to 

unpack, assemble, operate or maintain this type equipment.

 NOTICE

ALL POSSIBLE CONTINGENCIES WHICH MAY ARISE DURING 

INSTALLATION, OPERATION OR MAINTENANCE, AND ALL DETAILS AND 

VARIATIONS OF THIS EQUIPMENT DO NOT PURPORT TO BE COVERED BY 

THESE INSTRUCTIONS.

If further information is desired by purchaser regarding the particular 

installation, operation or maintenance of particular equipment, con-

tact the local Eaton representative.

WARNING

METAL-ENCLOSED LOW-VOLTAGE NEMA 3R ASSEMBLIES COVERED BY 

THESE INSTRUCTIONS ARE DESIGNED AND TESTED TO OPERATE WITHIN 

THEIR NAMEPLATE RATINGS. OPERATION OUTSIDE OF THESE RATINGS 

MAY CAUSE THE EQUIPMENT TO FAIL RESULTING IN DEATH, SERIOUS 

INJURY AND/OR PROPERTY DAMAGE.  ALL RESPONSIBLE PERSONNEL 

SHOULD LOCATE THE EQUIPMENT RATING NAMEPLATE AND BE FAMILIAR 

WITH THE INFORMATION PROVIDED THEREON.

Purpose

This instruction manual is expressly intended to cover the installa-

tion, operation and maintenance of Magnum DS® Metal-Enclosed 

Low-Voltage NEMA 3R Assemblies used with Magnum DS® Power 

Circuit Breakers or CM52 Network Protectors.

NOTICE

THIS INSTRUCTION MANUAL IS INTENDED TO EMPHASIZE THE FEATURES 

AND ENHANCEMENTS UNIQUE TO MAGNUM DS NEMA 3R SWITCHGEAR 

AND SWITCHBOARDS.  IT IS NOT INTENDED TO BE A COMPLETE 

MANUAL FOR THE INSTALLATION, OPERATION AND MAINTENANCE OF 

MAGNUM DS METAL-ENCLOSED LOW-VOLTAGE ASSEMBLIES, BUT IS 

SUPPLEMENTAL IN NATURE; AND APPENDS THE ORIGINAL ONLY AS 

DESCRIBED HEREIN.  FOR COMPLETE INSTRUCTIONS CONCERNING 

MAGNUM DS METAL-ENCLOSED LOW-VOLTAGE ASSEMBLIES, SEE 

IB01901001E.

For application information consult applicable descriptive bulletins, 

application publications and/or the applicable industry standards. For 

installation, operation and maintenance of Low-Voltage Power Circuit 

Breakers see separate instruction book listed in Section 6.

Safety

All safety codes, safety standards and/or regulations MUST be 

strictly observed in the installation, operation and maintenance of 

this equipment.

DANGER

THE DANGER, WARNING AND CAUTION MESSAGES INCLUDED AS PART 

OF THE PROCEDURAL STEPS IN THIS MANUAL ARE FOR PERSONNEL 

SAFETY AND PROTECTION OF EQUIPMENT FROM DAMAGE. AN 

EXAMPLE OF A TYPICAL WARNING LABEL HEADING IS SHOWN ABOVE 

THIS PARAGRAPH TO FAMILIARIZE PERSONNEL WITH THE TYPE OF 

PRESENTATION. THIS WILL HELP TO ASSURE THAT PERSONNEL ARE 

ALERT TO THESE MESSAGES. IN ADDITION, THESE MESSAGES ARE ALL 

UPPER CASE AND BOLDFACE.

Section 1: Introduction

1.1 General Information

Magnum DS Metal-Enclosed Low-Voltage NEMA 3R Switchgear and 

Switchboard Assemblies are uniquely designed for use in outdoor 

environments or other harsh conditions.  The NEMA 3R Enclosure 

is a "skin" or "shell" that contains and protects the standard indoor 

assembly from the elements associated with outdoor installations, 

such as falling rain, sleet or snow. Therefore, most features and 

options inherent to the standard indoor enclosure are available in the 

NEMA 3R version, as well.  These assemblies are tested to the rig-

ors of UL 50E and certified as a NEMA Type 3R enclosure.
These assemblies contain the same distribution options as standard 

indoor assemblies and may use Magnum DS, Magnum SB and/or 

Series NRX® Power Circuit Breakers to control and protect power 

circuits up to and including 600 volts AC and interrupting capacities 

up to and including 200kA.
The switchgear or switchboard assembly is composed of vertical 

sections that are arranged to suit the customer’s layout require-

ments.  Magnum DS switchgear and switchboards utilize a four-cell 

high structure design consisting of various combinations of Magnum 

DS, Magnum SB and/or Series NRX Power Circuit Breakers and 

auxiliary compartments (See IB01901001E referenced in Section 6).  

Bus and cable compartments provide space for connections, mainte-

nance and inspection.  Power cable connections are rear-accessible 

as a standard, or may be front-accessible as an option.
Access to the circuit breakers is available via a walk-in design (42" 

aisle-way) as a standard, or a non-walk-in design (aisle-less) as an 

option.
This instruction manual contains important procedures and informa-

tion pertinent to the receiving, handling, storage, installation, opera-

tion and maintenance of Magnum DS Low-Voltage Metal-Enclosed 

NEMA 3R Assemblies.

NOTICE

INFORMATION PROVIDED IN THIS INSTRUCTION MANUAL AND BY OTHER 

SUPPLIED DOCUMENTATION AND/OR DRAWINGS SHOULD BE READ AND 

UNDERSTOOD BY ALL PERSONNEL RESPONSIBLE FOR SUPERVISION, 

OPERATION OR MAINTENANCE.  FAMILIARIZATION SHOULD ALWAYS 

INCLUDE THE CHARACTERISTICS OF EACH PIECE OF EQUIPMENT 

CONTAINED IN OR MOUNTED ON THE ASSEMBLY. 

 

PROPER INSTALLATION, OPERATION AND MAINTENANCE ARE 

ESSENTIAL TO ASSURE CONTINUED SATISFACTORY SERVICE FROM THE 

EQUIPMENT.  IT SHOULD NOT BE INSTALLED IN PLACES WHERE IT WILL 

BE REQUIRED TO OPERATE AT VOLTAGE, CURRENTS OR FAULT CAPACITIES 

GREATER THAN THOSE FOR WHICH IT WAS DESIGNED, OR WHERE THE 

ENVIRONMENTAL CONDITIONS ARE DIRTY, CORROSIVE, HUMID OR 

OTHERWISE HARSH OR UNSUITABLE.  (REF. ANSI C37.20.1 FOR ABNORMAL 

OPERATION CONDITIONS).  THE INFORMATION GIVEN IN THIS MANUAL 

APPLIES TO NEMA 3R  LOW-VOLTAGE ASSEMBLIES UTILIZING THE 

MAGNUM DS FAMILY OF DRAWOUT POWER CIRCUIT BREAKERS UNLESS 

OTHERWISE NOTED.  FOR OTHER OPTIONS, SEE THE DOCUMENTS LISTED 

IN SECTION 6.

Summary of Contents for Magnum DS

Page 1: ...andling and Storage 4 3 Equipment Description 5 4 Installation 11 5 Inspection Testing and Maintenance 14 6 Document References 14 Effective June 2011 Instruction Booklet IB01900002E Instructions for...

Page 2: ...1 Introduction 1 1 General Information Magnum DS Metal Enclosed Low Voltage NEMA 3R Switchgear and Switchboard Assemblies are uniquely designed for use in outdoor environments or other harsh conditio...

Page 3: ...rm that all circuits are de energized before servicing 7 After maintenance be certain every current transformer second ary circuit is completely connected or shorted DANGER IF THE SECONDARY CIRCUIT OF...

Page 4: ...ial until it is certain that every item has been received in the proper condition and that certain packing material will not be required later for equipment storage Larger items such as portable trave...

Page 5: ...iptions apply to standard metal enclosed con struction and wiring Special features and control schemes are often incorporated per customer specifications These special features are evident and portray...

Page 6: ...xternal shell and the internal breaker enclosure is approximately 7 5 inches 190 mm therefore the need for a means of emergency exit is not provided Note N A unique feature of the non walk in assembly...

Page 7: ...9255C35 120 0 3047 OVERALL DEPTH 18 4 468 BUS OPENING FROM BASE 109 1 2772 105 1 2668 51 2 1301 2 0 51 4 0 102 3 9 99 2 3 58 28 6 726 FROM BASE 26 0 660 43 4 1102 AISLE WIDTH 117 1 2974 BASE 30 2 767...

Page 8: ...Assemblies EATON CORPORATION www eaton com Figure 4 Side Elevation NEMA 3R Assembly Rear Accessible without Walk in Aisle Way C C 9259C06 86 0 2185 BASE 26 0 660 28 6 726 FROM BASE 51 2 1301 2 0 51 4...

Page 9: ...ON CORPORATION www eaton com Figure 5 Side Elevation NEMA 3R Assembly Front Accessible with Walk In Aisle Way 8652C19 87 1 2211 OVERALL DEPTH 29 1 740 111 4 2830 107 9 2740 2 0 51 3 9 99 111 5 2832 OV...

Page 10: ...d Low Voltage NEMA 3R Assemblies EATON CORPORATION www eaton com Figure 6 Side Elevation NEMA 3R Assembly Front Accessible without Walk In Aisle Way 8652C25 54 2 1378 BASE 105 1 2669 110 3 2800 109 8...

Page 11: ...tion to avoid distortion of the structure The lifting plates attached at the base perform the dual purpose of providing a convenient and robust method of securing the unit to the foundation A separate...

Page 12: ...n sales office 4 4 Bus Cable and Control Connections Refer to Section 4 4 1 thru 4 4 6 of reference IB01901001E for com plete instructions and guidelines on various bus connections installa tion of po...

Page 13: ...900002E Effective June 2011 Instructions for Magnum DS Metal Enclosed Low Voltage NEMA 3R Assemblies EATON CORPORATION www eaton com Figure 10 Circuit Breaker Installation with Portable Breaker Lifter...

Page 14: ...pment Please inspect the packet attached to the outside or within an empty cell for all pertinent documentation before contact ing an Eaton service representative for replacements 2A97855 Magnum DS St...

Page 15: ...15 Instruction Booklet IB01900002E Effective June 2011 Instructions for Magnum DS Metal Enclosed Low Voltage NEMA 3R Assemblies EATON CORPORATION www eaton com Notes...

Page 16: ...ment between the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the...

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