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Instruction  Leaflet  

IL29C092E

E

ive November 2013

Installation Instructions for KD, HKD, KDC, CKD

CHKD, Circuit Breakers with Digitrip OPTIM

 

Trip Unit and Powernet and/or Zone Interlock

EATON CORPORATION

 www.eaton.com

WARNING

CONTACT WITH ENERGIZED EQUIPMENT CAN 

RESULT IN DEATH, SEVERE PERSONAL INJURY,

OR SUBSTANTIAL PROPERTY DAMAGE. DO NOT

ATTEMPT TO INSTALL OR PERFORM MAINTE-

NANCE ON EQUIPMENT WHILE IT IS ENERGIZED. 

ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT 

The recommendations and information contained herein

are based on Eaton experience and judgement, but 

should not be considered to be all-inclusive or cov-

ering every application or circumstance which may

arise. If any questions arise, contact Eaton for further

 information or instructions.

1-0 INTRODUCTION

General Information 

BEFORE PROCEEDING WITH THE TASK, AND  

The K-Frame OPTlM Series C circuit breaker types KD, 

HKD, and KDC are 600 VAC maximum rated devices 

with Digitrip OPTIM trip units rated 125A, 250A, or 400A

EATON IS NOT LIABLE FOR THE MISAPPLICATION

maximum continuous current (Figure 1-1). They are for

OR MISINSTALLATION OF ITS PRODUCTS.

AC applications only.  They are listed in accordance

with Underwriters Laboratories, Inc. Standard UL 489

and satisfy the (P1) requirements of International 

The user is cautioned to observe all recommendations, 

Electrotechnical Commision Recommendations No.

warnings and cautions relating to the safety of person- 

IEC 157-1. The OPTlM 750 and 1050 K-Frame circuit

nel and equipment as well as all general and local 

breakers are equipped with an extra auxiliary switch 

health and safety laws, codes and procedures.

and alarm (signal)/lockout switch for customer usage.

Other internal accessories are available but must be

factory installed.  Contact Eaton for the following 

information and user manuals:

K-Frame and Accessories Selection Data

29-120K

lnstructions and Overview of

OPTIM Trip Units 

lnstructionson the Operation of Digitrip 

OPTIMIZER Hand Held Programmer

lnstructionson the Operation of Digitrip

Breaker Interface Module 

Instructions on the Operation of Digitrip 

OPTIM Trip Units 

Digitrip OPTIM Wire Diagrams

100 Percent Rated K-Frame Circuit  Breakers 

CKD and CHKD circuit breakers are suitable for contin-

uous operation at 100 percent of the frame rating if

used with 90°C insulated wire and AL9CU terminals in 

an enclosure which measures at least 24" high x 15"

wide x 6" deep. Ventilation is not required in an enclo-

sure having these minimum dimensions. 

2-0

INSTALLATION

The installation procedure consists of inspecting the cir-

Figure 1-1 K-Frame OPTIM Series C Circuit Breaker 

cuit breaker and, as applicable, installing the rating plug 

Frame (OPTIM 550 Shown)

and terminals; mounting the circuit breaker; connecting 

ALWAYS FOLLOW GENERALLY ACCEPTED 

SAFETY PROCEDURES.

29C890

29C892

29C893

29C891

29C894

Summary of Contents for KD

Page 1: ...anual Operation 7 4 Inspection and Field Testing 7 Effective November 2013 Supersedes IL29C092D 08 11 Instruction Leaflet IL29C092E Installation Instructions for KD HKD KDC CKD CHKD Circuit Breakers w...

Page 2: ...dations Electrotechnical Commision Recommendations No warnings and cautions relating to the safety of person IEC 157 1 The OPTlM 750 and 1050 K Frame circuit nel and equipment as well as all general a...

Page 3: ...CAUTION WHEN REMOVED AND REINSTALLED THREAD FORMING SCREWS WILL TRY TO REFORM THE THREADS IN THE BASE CARE SHOULD BE TAKEN EVERY TIME A THREAD FORIVIING SCREW IS USEDTO ENSURE THE SCREW STARTS IN THE...

Page 4: ...crew Terminal Mounting Screw Figure 2 1 Terminal lnstallation 2 3 Pole Breakers 4 Pole Breaker Circuit Figure 2 2 Circuit Breaker Mounting Bolt Drilling Plans Circuit Breaker Handle Figure 2 3 Circuit...

Page 5: ...iring connections are made on the removable male plug of the terminal block 4 If the customer requires the interlock feature in their system then the removal of the jumper between positions 2 3 is req...

Page 6: ...RSONAL INJURY MAIN TAIN ORIGINAL ELECTRICAL CLEARANCE AND CREEPAGE SPACINGS AT TERMINATIONS 2 12 Connect the control wires and power wires to their appropriate locations on the male plug of the termin...

Page 7: ...oes not affect the operation of the circuit breaker itself No circuit breaker should be reclosed until the cause of trip is known and the situation rectified PUSH TO TRIP Button The PUSH TO TRIP butto...

Page 8: ...ult Trip Units Code Requirements The National Electrical Code under Article 230 95 C requires that any ground fault protection system be per formance tested when first installed The test shall be cond...

Page 9: ...AUTION GROUND FAULT TEST RECORD FORM Ground Fault Test Records should be Retained by Those in Charge of the Building s FIELD TESTING SHOULD BE USED FOR FUNCTION AL TESTING AND NOT FIELD CALIBRATION OF...

Page 10: ...n Leaflet IL29C092E Effective November 2013 Installation Instructions for KD HKD KDC CKD CHKD Circuit Breakers with Digitrip OPTIM Trip Unit and Powernet and or Zone Interlock EATON CORPORATION www ea...

Page 11: ...n Leaflet IL29C092E Effective November 2013 Installation Instructions for KD HKD KDC CKD CHKD Circuit Breakers with Digitrip OPTIM Trip Unit and Powernet and or Zone Interlock EATON CORPORATION www ea...

Page 12: ...information is required you should consult an authorized Eaton sales representa tive The sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eat...

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