IM0217.Revision 5 05/17
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Fig.3 Wiring diagram(Normal version
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Fig.4 Wiring diagram(Emergency version)
10. Maintenance/Servicing
10.1 General
The relevant national regulations which apply to the
maintenance/servicing of electrical apparatus in
explosive atmospheres, shall be observed (IEC/EN
60079-17). The interval between maintenance
depends upon the ambient conditions and the hours
of operation. The recommendations given within IEC
60079-17 for recurring checks must be observed.
10.2 Checks
The equipment must be de-energised before opening
Visual inspection should be carried out at a minimum
of 12 monthly intervals and more frequently if
conditions are severe, refer to IEC/EN 60079-17. The
time between lamp changes could be very infrequent
and this is too long a period without inspection.
10.3 Routine Examination
During maintenance, the parts affecting the level of
protection must be checked in particular:
- Ensure the lamp is lit when energised and examine
the enclosure and glass for any signs of cracks and
damage.
- When de-energised and left to cool, there should be
no significant sign of internal moisture. If there are
signs of water ingress, the luminaire should be opened
up, dried out, and any likely ingress points eliminated
by re-gasketing, re-greasing or other replacement.
- Check the gasket of terminal chamber gasket and LED
housing for any damage or permanent set and replace
as required.
- To maintain the light output, clean the protective
glass periodically with a damp cloth or a mild cleaning
fluid.
- If this product is used in the combustible dust area,
outside of enclosure must be cleaned on a regular
basis to prevent accumulation of dust.
- Terminal, screw glands and blanking plugs for secure
fitting.
- The terminal chamber should be opened periodically
and checked for moisture and dirt ingress. The cable
connections should be checked for tightness. The
gasket should be checked for cracks or lack of
elasticity, and if necessary, replaced. Cover bolt
torque: 1.5~2Nm.
- The flameproof path can not be readily checked, it
will not go out of shape.
- The battery should be charged and discharged once
every 6 months.
- Check that mountings are secure and the adjusting
bolts are tight.
- If it has been suspected that the luminaire has
mechanical damage, a stringent workshop overhaul
will be required. Where spares are needed, these must
be replaced with factory specified parts.
No modifications should be made without the
knowledge and approval of the manufacturer.
Cleaning the rests of grease and corrosion do not use
sharp metallic devices that can damage the threads of
the joint, and greasing them using appropriate grease
terminally and chemically stable with a drop
point≥200
℃
like e.g.: HTL lubricant from Cooper
Crouse-Hinds! When the housing need to be repainted,
pay attention that the flameproof joints test without
any part with coating!
11. Repair/Overhaul/Modifications
11.1 General
The national regulations EN/IEC60079-19 have to be
observed! Repairs and overhaul may only be carried
out with genuine Cooper Crouse-Hinds spare parts.
Before replacing or disassembling individual parts,
observe the following:
Disconnect the power supply to the equipment before
maintenance/repair.
Make sure that there is no explosive atmosphere
when opening the equipment.
See section 8.4 for
notes on opening and closing the lamp.
Battery pack replacement:
In the case of battery failure, the battery pack must be
replaced as a complete unit from the manufacturer.
First, open the cover, then change the failure battery,
last, close the cover.
Only use original spare parts. If the luminaire was
previously in operation then wait to cool enough
before opening. Repairs that affect the explosion
protection, may only be carried out by Cooper
Crouse-Hinds or a qualified electrician in compliance
with the applicable national rules. Modifications to
the device or changes to its design are not permitted.
After carrying out repair or overhaul work, ensure
that the “Exde" properties have not been affected.
Assistance may also be obtained through Cooper
Electronic Technologies (Shanghai) Co., Ltd. Sales
Service department,
955 ShengLi Road, Pudong Shanghai 201201
Phone (86) 21-28993943
12. Disposal/Recycling
When the apparatus is disposed of, the respective
national regulations on waste disposal will have to be
observed.
The charging conductor L1 and the luminaire’s
mains connection must always be connected
to the same external conductor of the mains
supply!
See Fig.2, Fig.3 Fig.4 and Fig.5 for details.
9. Putting into operation
Prior to putting the apparatus into operation,
the tests specified in the relevant national
regulations shall be carried out. Insulation
measurements may only be carried out
between PE and the external conductor L1 (L2,
L3) as well as between PE and N.
- Measurement voltage: Max. 1 KV AC/DC
- Measurement current: Max.10 mA
- The luminaire may only be operated when
closed.
- It is generally recommended (see IEC/EN
60079-14) that you ensure the type of
protection of the construction is not impaired
during installation.
(1). HPL — Indicates basic catalog series designation.
(2). Indicates Total Luminous Flux.
-3L—3000Lm, -4L—4000Lm, -5L—5000Lm
-6L
－
6000Lm, -7L
－
7000Lm, -8L
－
8000Lm
(3). Indicates LED colour temperature.
Default — 5700K, -W — 3000K
(4). Indicates Optics type.
Default — Type V optic standard
(5). Indicates ballast voltage.
Default — 100-240V AC 50/60Hz, 108-250V DC
(6). Indicates entry type and size.
-1M — M20
×
1.5, -2M — M25
×
1.5
-D1 — M25
×
1.5(only use for Direct entry)
(7). Indicates Entry quantity.
Default — One entry, -S886 — Dual entry
(8). Indicates Terminal:
-T1—Pillar terminal, -T2—MK 6/3, -T3— MK 6/6,
-T4—MUT 4
（
3 pole
）
, -T5—MUT 4
（
6 pole
）
(9). Indicates Glass
Default—Clear Glass, -F—Foggy Glass
(10). Indicates Entry Acc.
Default—No entry acc, -1P—two entries with 1 Plug
-2G—all entries, with plastic cable gland
-3G—two entries, with 1 plastic plug, 1 cable gland
(11). Indicates Mounting Type.
Default—G3/4 Pendant mount only
-B1—With Painted bracket mount only
-B2—with 304SST bracket mount only
-B3—with 316SST bracket mount only
-B4—with both Painted bracket mount,
also available for G3/4 Pendant mount
-B5—with both 304SST bracket mount,
also available for G3/4 Pendant mount
-B6—with both 316SST bracket mount,
also available for G3/4 Pendant mount
-B7—G3/4 Pendant mount, also with mounting
bracket hole cut, but bracket need to order separated.
-B8—only with mounting bracket hole cut,
mounting bracket need to be ordered separated.
(12). Emergency duration
Default—Normal version
EM1—1.5H, 30% output; EM2—3H, 15% output;
13.
Catalog No. definition
HPL -3L -W
-1M -S886 *
*
*
*
*
(1) (2) (3) (4) (5) (6)
(7)
(8) (9) (10) (11) (12)
Fig.5 Wiring diagram
For version with cable
Brown: L
Blue: N
Black: L1
Yellow/Green: Ground
For version with cable
Brown: L
Blue: N
Yellow/Green: Ground
