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5

Instruction Leaflet 

IL 29C702E

Effective April 2015

Installation Instructions for the HKDDC 

Circuit Breaker and Molded Case Switch

EATON CORPORATION www.eaton.com

2-6. To mount the circuit breaker, perform the following steps:
a.  For individual surface mounting, drill mounting panel using the 

drilling plan shown in 

Fig. 10

. For panelboard mounting, only load 

end support mounting holes are required. For dead front cover 

applications, cut out cover to correct escutcheon dimensions, see 

Fig. 11

.

b.  If circuit breaker includes factory or field installed internal acces-

sories, make sure that accessory wiring can be reached when 

the circuit breaker is mounted.

NOTICE

LABELS WITH ACCESSORY CONNECTION SCHEMATIC DIAGRAMS ARE 

PROVIDED ON THE SIDE OF THE CIRCUIT BREAKER. A NOTE SHOULD BE 

MADE OF THE DIAGRAMS IF THE LABELS CANNOT BE SEEN WHEN THE 

CIRCUIT BREAKER IS MOUNTED.

c.  Position circuit breaker on mounting surface.

d.  Install circuit breaker mounting screws, washers, and nuts. 

Tighten screws firmly, but do not exceed 28 pound-inches (3 

N.m).

 CAUTION

WHEN ALUMINUM CONDUCTORS ARE USED, THE APPLICATION OF 

A SUITABLE JOINT COMPOUND IS RECOMMENDED TO REDUCE THE 

POSSIBILITY OF TERMINAL OVERHEATING. OVERHEATING CAN CAUSE 

NUISANCE TRIPPING AND DAMAGE TO THE CIRCUIT BREAKER.

When a dual conductor terminal (Catalog No. TA400K, TA401K, or 

T400K) is installed on the circuit breaker and a single conductor is 

used, the conductor should be installed in the terminal opening near-

est to the circuit breaker terminal mounting conductor.

Figure 10. Circuit Breaker Mounting Bolt Drilling.

Figure 11. Circuit Breaker Escutcheon Dimensions for 3-Pole 

Circuit Breakers.

2-7. Connect line and load conductors and accessory leads.
2-8. If required, install terminal shield on circuit breaker cover with 

mounting screws provided.
2-9. After the circuit breaker is installed, check all mounting hard-

ware and terminal connecting hardware for correct torque loading. 

Torque values for line/load terminals are given in

 Table 2

 and on the 

circuit breaker nameplate.

Manual Operation

Manual operation of the circuit breaker is controlled by the circuit 

breaker handle and the PUSH-TO-TRIP button in the trip unit. The cir-

cuit breaker handle has three positions, two of which are shown on 

the cover with raised lettering to indicate ON and OFF. On the sliding 

handle barrier, ON, OFF, and trip are also shown by a color-coded 

strip for each circuit breaker handle position: red for ON, white for 

tripped, and green for OFF. (See 

Fig. 12

).

Circuit Breaker Reset

After an automatic or accessory initiated trip, or a manual PUSH-

TO-TRIP operation, the circuit breaker is reset by moving the circuit 

breaker handle to the extreme OFF position.

NOTICE

IN THE EVENT OF A THERMAL TRIP IN A THERMAL MAGNETIC TYPE TRIP 

UNIT, THE CIRCUIT BREAKER CANNOT BE RESET UNTIL THE THERMAL 

ELEMENT IN THE TRIP UNIT COOLS. NO CIRCUIT BREAKER SHOULD BE 

RECLOSED UNTIL THE CAUSE OF TRIP IS KNOWN AND THE SITUATION 

RECTIFIED.

PUSH-TO-TRIP Button

The PUSH-TO-TRIP button checks the circuit breaker tripping func-

tion and is used to periodically exercise the operating mechanism in 

thermal-magnetic trip units. The button is designed to be operated 

by a small screwdriver.

Trip Units

For additional information on thermal-magnetic trip units, refer to l.L. 

29C603 (IL supplied with trip unit.)

Summary of Contents for HKDDC Series

Page 1: ...s e D Introduction 2 Installation 3 Inspection and FieldTesting 6 Effective April 2015 Supersedes IL 29C702D Dated 01 11 Instruction Leaflet IL 29C702E Installation Instructions for the HKDDC Circuit...

Page 2: ...tions Figure 1 Type HKDDC Series C DC Circuit Breaker FrameWith KT Trip Unit Installed 1 Introduction General Information In this document the term circuit breaker includes molded case switches The K...

Page 3: ...tended installation by comparing nameplate data with existing equipment ratings and system requirements lnspect the circuit breaker for completeness and check for damage before mounting Uninstalled co...

Page 4: ...Terminal Installation WARNING BEFORE MOUNTING THE CIRCUIT BREAKER IN AN ELECTRICAL SYSTEM MAKE SURE THERE IS NO VOLTAGE PRESENT WHERE WORK IS TO BE PERFORMED SPECIAL ATTENTION SHOULD BE PAID TO REVERS...

Page 5: ...t Drilling Figure 11 Circuit Breaker Escutcheon Dimensions for 3 Pole Circuit Breakers 2 7 Connect line and load conductors and accessory leads 2 8 If required install terminal shield on circuit break...

Page 6: ...ch circuit breaker to ON and OFF several times to be sure that the mechanical linkages are free and do not bind If mechanical linkages are not free replace circuit breaker 3 3 With the circuit breaker...

Page 7: ...7 Instruction Leaflet IL 29C702E Effective April 2015 Installation Instructions for the HKDDC Circuit Breaker and Molded Case Switch EATON CORPORATION www eaton com Notes...

Page 8: ...ormation purposes and should not be considered all inclusive If further information is required you should consult an authorized Eaton sales representative The sale of the product shown in this litera...

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