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Eaton Green Motion DC 22, Training

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Eaton Green Motion DC 22 Training Download Page 6

© 2023 Eaton. All rights reserved.

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Package contents

Green Motion DC 22 includes the following parts:
• Green Motion DC 22 EV charging station
• Quick start guide
• Safety guidelines
• EV cables(s), depending on customer configuration:

• CCS plug and cable
• CCS and CHAdeMO plugs and cables

• Plug holder(s) for cable(s),
• Screws, cable glands and cable cap,
• Wall-mount gaskets (four pieces)

NOTE: 

Optional floor-mount pedestal is sold separately

6

Summary of Contents for Green Motion DC 22

Page 1: ...2023 Eaton All rights reserved 1 Green Motion DC 22 Installer training...

Page 2: ...ting procedures that may be in place at your company and is not a substitute for the Green Motion DC 22 installation manual and user manual None of the materials herein may be copied reproduced distri...

Page 3: ...ll rights reserved Please refer to the technical documentation available at www eaton com greenmotiondc22 For more information contact us at BGtechSupport eaton com Resources and Documentation Green M...

Page 4: ...reserved Green Motion DC 22 Product overview DC charging for everyone Fast charging speed high efficiency Future proof charging station Compact charging station Quiet DC charging experience suited to...

Page 5: ...AC 3 x 32 A 22 kW 3 phase POWER OUTPUT Nominal output power 22 kW Output voltage for the DC range 50 V 500 V Output type CCS Type 2 default CCS Type 2 and CHAdeMO optional OPTIONS Floor mounted Mounte...

Page 6: ...DC 22 EV charging station Quick start guide Safety guidelines EV cables s depending on customer configuration CCS plug and cable CCS and CHAdeMO plugs and cables Plug holder s for cable s Screws cabl...

Page 7: ...2023 Eaton All rights reserved 7 Types of cables and connectors The Green Motion DC 22 EV charger offers two types of cables with connectors 1 CCS Type 2 2 CHAdeMO optional...

Page 8: ...2023 Eaton All rights reserved 8 Rating plate Information that can be found on the rating plate 1 A Manufacturer B Model C Power ratings D Certification marks E Warnings F Serial number...

Page 9: ...2023 Eaton All rights reserved 9 Open close housing 1 Unscrew the screws located on the top right and the bottom right side of the charging station using the T20 screwdriver 2 Open the front door...

Page 10: ...2023 Eaton All rights reserved Green Motion DC 22 Mounting and installation Environmental and mounting conditions Site design Mounting on the wall Mounting on the floor mount pedestal optional 10...

Page 11: ...elative humidity below 95 Temperature range from 25 C to 45 C Altitude not exceeding 2000 m above sea level Mounting height of 1600 mm above ground level At least 300 mm of free space on both sides fo...

Page 12: ...2 Environmental conditions Do not mount the unit above or below flammable building materials Do not install the unit in areas where highly flammable substances are present Do not install the unit in a...

Page 13: ...2023 Eaton All rights reserved Site design Site design 1 Site design 2 1 2 3 Charging Station Charging Station Charging Station 13 1 2 Charging Station Charging Station 600 mm min...

Page 14: ...bearing capacity to withstand additional stress caused by cable tensioning The charging station 53 kg The CCS cable 4 kg The CHAdeMO cable 6 kg Note that the appropriate types of plastic plugs and sc...

Page 15: ...2023 Eaton All rights reserved 15 1 Green Motion DC 22 EV charger 2 Floor 3 Plug holders Mounting on the wall total overview...

Page 16: ...ghts reserved 16 Fixing the unit onto the wall 1 Place four gaskets on the back of the charging station 2 Install the four M6 x 50 stainless steel screws into the wall leaving them to protrude 10 mm f...

Page 17: ...rights reserved 17 Fixing the unit onto the wall 3 Mount the unit onto the protruding screws temporarily using them as holders 4 Fasten the screws tightly and securely thus fixing the unit against th...

Page 18: ...en the EV charger and the plug holder 2 Mount the metal sheet cable support on the wall at a height between 1000 mm and 1100 mm from the ground 3 Ensure that the polarizing keys are on the top side of...

Page 19: ...tween the EV charger and the plug holder 2 Mount the metal sheet cable support on the wall at a height between 1000 mm and 1100 mm from the ground 3 Ensure that the polarizing keys are on the top side...

Page 20: ...orrect way of installing the EV charger on the pedestal Please note that the appropriate types of stainless steel rods nuts and flat washers must be selected by the installer considering the condition...

Page 21: ...1 Prepare a concrete base measuring 700 mm x 400 mm x 150 mm W x D x H 2 Position four M10 stainless steel rods in the concrete base 3 Leave a 48 mm diameter opening in the concrete base for unobstru...

Page 22: ...ing the four M10 stainless steel rods flat washers and nuts Also check that no objects prevent the use of the unit by obstructing access to the charging plug and the cables Ensure the charging plug ca...

Page 23: ...ts reserved Mounting the charging station 1 Place the four gaskets on the back of the charging station 2 Fix the unit to the backplate of the column with four M6 stainless steel screws and securely lo...

Page 24: ...mm diameter holes in the bottom of the EV charger housing at the locations corresponding to the holes on the floor mount pedestal and clean the metal shavings see the picture below Alternatively use...

Page 25: ...he bottom of the EV charger using the two provided M6 x 12 stainless steel screws and two hexagonal nuts with a serrated base to the pedestal NOTE Be careful not to break the emergency stop button whi...

Page 26: ...ights reserved 26 Fixing the plug holder s to the column 1 Ensure that the polarizing keys are on the top side of the plug holder 2 Fix the plug holder s with screws to the cable supports Screws Polar...

Page 27: ...2023 Eaton All rights reserved 27 Green Motion DC 22 Electrical connections and wiring Power supply and protection Electrical connection Earth connection...

Page 28: ...2 Eaton recommends that DC EV chargers installed in a TN system where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364 7 722 Eaton s support team can help with t...

Page 29: ...tive devices and electrical installations Nominal input voltage phase line to line 230 400 VAC Nominal input current at panel 32 ARMS Electrical distribution system 3 phase AC input terminals max cros...

Page 30: ...2023 Eaton All rights reserved 30 AC grid connection and protection Wiring diagram including protective devices 1 Grid 2 Circuit breaker 3 RCD optional 4 Green Motion DC 22 EV charger...

Page 31: ...All rights reserved 31 Electrical connection The cable entries on the bottom left or rear left side of the charging station are used for the 1 AC grid power cable holes 1 2 3 2 Ethernet cable holes A...

Page 32: ...ectrical connections are made on the EMI filter input terminals located at the lower left part of the Green Motion DC 22 EV charger housing NOTE Ensure a good connection between the EV charger housing...

Page 33: ...2023 Eaton All rights reserved 33 Earth connection MANDATORY The front door and the housing of the unit must be grounded properly...

Page 34: ...2023 Eaton All rights reserved Green Motion DC 22 Commissioning Unit switch on Configure online station via LAN Configure online station modem SIM 34...

Page 35: ...connections have been made correctly in accordance with local regulations 3 Check that the protective earth connection MANDATORY has been made correctly in accordance with local regulations 4 Perform...

Page 36: ...2023 Eaton All rights reserved 36 Unit switch on If the checks listed above were successful proceed as follows 1 Close the main circuit breakers 2 Wait for the display to turn on...

Page 37: ...served 37 Configure online station via LAN 2 1 1 Location of the router 2 Ethernet cable entry Find the router mounted on the DIN rail on the front door of the unit Route an Ethernet cable through a c...

Page 38: ...Ethernet cable Step 2 Ensure the laptop is under the same subnet of the RUTX09 router The default IP address 192 168 52 1 as well as the login credentials can be found on the printed label on the unit...

Page 39: ...networks Step 6 Press Save Apply Step 7 Authorize the management of the router from WAN only in a private network Go to System Administration Access control Step 8 Check the Enable Remote HTTP and En...

Page 40: ...ton All rights reserved 40 Configure online station via SIM optional 1 Find the router mounted on the DIN rail on the front door of the unit Keep your SIM card ready 1 Location of the router 2 Mini SI...

Page 41: ...a an Ethernet cable Step 2 Ensure the laptop is under the same subnet of the RUTX09 router The default IP address 192 168 52 1 as well as the login credentials can be found on a printed label on the u...

Page 42: ...tation via SIM optional Step 5 Activate and edit the MOB1S1A1 network If necessary enter the APN and the PIN code of the SIM card APN shared m2m ch Step 6 Press Save Apply Step 7 Insert the SIM card i...

Page 43: ...Motion DC 22 After configuring the online station make sure to properly close and secure the front door of the unit with the fixing screws Leaving the front front door of the unit open or improperly s...

Page 44: ...2023 Eaton All rights reserved 44 Green Motion DC 22 User interface LED indicator Color touchscreen display RFID reader...

Page 45: ...2023 Eaton All rights reserved 45 LED indicator NO light a Not powered...

Page 46: ...2023 Eaton All rights reserved 46 LED indicator Green light ON a Ready for use Green light FLASHING b Start up stage Green light BREATHING c Waiting for user interaction...

Page 47: ...2023 Eaton All rights reserved 47 LED indicator Blue light ON a Charging session completed Blue light FLASHING b Charging session start up Blue light BREATHING c Charging session in progress...

Page 48: ...2023 Eaton All rights reserved 48 LED indicator RED light ON a Error in charging...

Page 49: ...2023 Eaton All rights reserved 49 LED indicator YELLOW light ON a Charger is set to unavailable...

Page 50: ...2023 Eaton All rights reserved 50 LED indicator ORANGE light BREATHING a An update is in progress...

Page 51: ...2023 Eaton All rights reserved 51 LED indicator WHITE light with RED DOT FLASHING a Network error EV charger cannot connect to the Internet backend...

Page 52: ...cation screen 2 Check the 4G sign for connection with the server BLUE the unit is online RED the unit is offline If the 4G sign is RED and the unit is offline check the router settings and the Etherne...

Page 53: ...2023 Eaton All rights reserved 53 Color touchscreen regular displays 2 2 State of charge of the vehicle Charging plug selection screen 4 Select the appropriate plug type...

Page 54: ...and you do not have roaming rights You can not start the charging session with your RFID card Use Scan Charge if available Authentication failed due to network issues Try again Check if the 4G sign i...

Page 55: ...en warning displays 2 3 Contact the technical support to put the charger back in service Charging station is already booked by a user If you are not the one who booked it you cannot start charging Unp...

Page 56: ...warning displays 3 3 After checking that there is no more risk exit the emergency mode by releasing the emergency stop button located at the bottom of the charger Open door detected Front door needs...

Page 57: ...eMO 2 Hold an authorized RFID card in front of the reader a If using the CCS2 plug the charging session will start automatically b If using the CHAdeMO plug select the plug on the screen to start the...

Page 58: ...2023 Eaton All rights reserved 58 Green Motion DC 22 Questions Contact your Eaton technical support representative for assistance...

Page 59: ...2023 Eaton All rights reserved...

Page 60: ...2023 Eaton All rights reserved 60 Green Motion DC 22 Appendix Limitations on guarantee Cleaning or replacing air filters...

Page 61: ...eriod is two 2 years from the date of purchase 2 The Product Guarantee do not apply for external equipment such as charging cables and plugs 3 Claims under this Product Guarantee can only be made by u...

Page 62: ...ear have been installed operated or used in a manner contrary to Eaton s instructions or due to failure to follow Eaton s instructions for operation and maintenance have been subject to force majeure...

Page 63: ...check the filters on a yearly basis to ensure they are not obstructed and working properly Please make sure that the fans are turned off and that the station is not in use during the maintenance opera...

Page 64: ...circuit breakers 3 Open the front door of the housing 4 Using a 2 5 mm hex key remove the two screws attaching the left filter cartridge to the unit 5 Repeat step 4 for the second filter on the right...

Page 65: ...2023 Eaton All rights reserved...

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