Eaton Fuller FSO-2405, Service Manual

Page: 146 / 163

146
Front Section Assembly
4
Front Section
2nd Ed. 02/07
FSO-2405
FSO-2405/117
FSO-2405/59
FSO-2405/118
6
7
10
8
9
6. Align the whole assembly, as set before, with
the input shaft bear ing cup, with the
countershaft bearing cup and with the 3rd/4th
yoke bar bore, and install the assembly in the
front housing.
NOTE: Be careful to keep the double
shifting interlock balls in place.
7. Install the 1st/2nd shift yoke in the proper
synchronizer sleeve groove.
8. Install the 1st/2nd yoke bar in the bar bore. The
bar notch must be at the lower side.
NOTE: Be careful to keep the double
shifting interlock balls in place.
9. Align the shift yoke with the yoke bar matching
the roll pin holes and install the retaining roll
pin. The 1st/2nd yoke bar notch should be
aligned with the 3rd/4th shift block groove,
formerly installed.
NOTE: Use a 4 mm diameter pin punch.
10. Install the shift selecting bar in the bar bore,
positioning the selecting block shortest arm
between the 1st/2nd yoke bar notch and the
3rd/4th shift block groove. The longest arm must
be ahead the reverse shifting interlocking
mechanism. To do this, rotate the interlocking
mechanism by hand while positioning the shift
selecting bar.
NOTE: Be careful to keep the double
shifting interlock balls in place.