O & M Manual IM05805019K-002
EATON Diesel Plus
Effective April 2015
Diesel Engine Fire Pump Controller
2
EATON INDUSTRIES CANADA COMPANY
www.chfire.com
Contents
Description
Page
Description
Page
1. INTRODUCTION ............................................................. 3
1.1 Safety......................................................................... 3
1.2 Warranty ..................................................................... 3
1.3 Safety Precautions........................................................ 3
1.4 Product Overview ......................................................... 3
2. INSTALLATION AND ELECTRICAL CONNECTIONS ............. 3
2.1 Mounting..................................................................... 3
2.2 Pressure Sensor Connections ......................................... 3
2.3 Electrical Connections ................................................... 3
2.3.1 Wire Sizes .......................................................... 4
2.4 System Pressure Connection.......................................... 4
3. HARDWARE DESCRIPTION.............................................. 4
3.1 General ....................................................................... 4
3.1.1 Battery Chargers ................................................. 4
3.1.2 Three Step Charge............................................... 4
3.1.3 Charger Shut Down ............................................. 4
3.1.4 AC Input Fuse Protection ...................................... 5
3.1.5 Battery Charger Display........................................ 5
3.1.6 Charger Setup: Lead Acid / NiCad .......................... 5
3.1.7 Forced Charging .................................................. 5
3.1.8 Specifications ..................................................... 5
3.2 Front Operator Panel ..................................................... 5
3.2.1 The LEDs ............................................................ 6
3.2.2 Pushbuttons ....................................................... 7
3.3 Display Board Access Area ............................................ 7
3.4 Power I/O Board ........................................................... 7
3.5 Engine Board................................................................ 7
3.6 External Pushbuttons .................................................... 8
3.6.1 Stop .................................................................. 8
4. OPERATION .................................................................. 8
4.1 General ....................................................................... 8
4.2 Start Sequence ............................................................ 8
4.2.1 Manual Start Sequence ........................................ 8
4.2.2 Automatic Start Sequence .................................... 8
4.2.3 Run Period Timer ................................................. 9
4.2.4 Sequential Start Timer.......................................... 9
4.3 Program Descriptions .................................................... 9
4.3.1 Control Inputs ..................................................... 9
4.3.2 Control Input Descriptions .................................... 9
4.3.3 Loss of DC Power ...............................................10
4.3.4 Speed Switch Malfunction ...................................10
4.3.5 Engine Starter Coil Failure ....................................10
4.3.6 Audible Alarm Silencing.......................................10
4.3.7 Power Failure Alarm ............................................10
4.4 Output Relays............................................................. 10
4.4.1 Relay Functions ................................................. 10
4.4.2 Future #1 - Future # 2 ........................................ 10
4.4.3 Engine Alarm Functions ...................................... 10
5. PROGRAMMING ...........................................................10
5.1 Introduction ............................................................... 10
5.2 Navigation.................................................................. 10
6. HISTORY, DIAGNOSTICS, STATISTICS, CONFIGURATION 14
6.1 System History ...........................................................14
6.2 Statistics ...................................................................14
6.3 Controller Diagnostics..................................................15
7. COMMUNICATION........................................................15
7.1 USB ..........................................................................15
7.1.1 Information Download ........................................15
7.1.2 Custom Message Upload.....................................15
7.1.3 Firmware Update................................................15
7.1.4 Language Upload ...............................................15
7.2 Embedded Webpage (Optional) .....................................15
7.3 RS485 Serial Port (Optional).........................................16
7.4 RS232 Serial Port (Optional).........................................16
8. CUSTOM MESSAGES....................................................16
APPENDIX A: MAIN MENU TREE ........................................18
APPENDIX B: REGIONAL SETTINGS MENU TREE..................19
APPENDIX C: PRESSURE SETTINGS MENU TREE .................20
APPENDIX D: TIMER VALUES MENU TREE ..........................21
APPENDIX E: CUSTOM INPUT/OUTPUT MENU TREE ............22
APPENDIX E(a): CUSTOM INPUTS MENU TREE....................23
APPENDIX E(b): CUSTOM OUTPUTS MENU TREE ................24
APPENDIX E(c): CUSTOM LIGHTS MENU TREE ....................25
APPENDIX F: MAIN MENU PASSWORD MENU TREE ............26
APPENDIX G: CUSTOM MESSAGE LOAD & ACTIVATION .....27
APPENDIX K: ...................................................................28
APPENDIX L: ALARM/STATUS MESSAGES .........................29
9. INITIAL START UP........................................................30
9.1 Automatic Start Test....................................................30
9.2 Manual Start Test........................................................30
9.3 Engine Test ................................................................ 31
9.4 Weekly Exerciser Test .................................................. 31
