manualshive.com logo in svg

Eaton FDF120, Technical Data Manual

Share
Download
Eaton FDF120 Technical Data Manual Download Page 30

O & M Manual IM05805019K-002

EATON Diesel Plus

Effective April 2015

Diesel Engine Fire Pump Controller

18

EATON INDUSTRIES CANADA COMPANY

 www.chfire.com

APPENDIX A: MAIN MENU TREE

MENU

PASSWORD

LANGUAGE

REGIONAL 

SETTINGS

PRESSURE 

SETTINGS

TIMER VALUES

CUSTOM 

INPUT/OUTPUT

SYSTEM 

CONFIG MENU

MAIN MENU 

PASSWORD

©

ª

©

ª

©

ª

©

ª

©

ª

©

ª

©

ª

ACK

ACK

SELECT 

LANGUAGE

ACK

GO TO

APPENDIX B

ACK

GO TO

APPENDIX C

ACK

GO TO

APPENDIX D

ACK

GO TO

APPENDIX E

ACK

CONSULT 
FACTORY

ACK

GO TO

APPENDIX F

ACK

Summary of Contents for FDF120

Page 1: ...Description The DIESEL Plus Foam Pump Controllers from Eaton are designed to control and monitor 12 or 24 volt diesel fire pump engines and are among the most technically advanced diesel engine controllers available They are an enhanced version of the original microprocessor based FD100 Series of diesel engine controllers Programming is straightforward due to the use of the core firmware and menu ...

Page 2: ... FAILURE BATTERY 2 FAILURE CHARGER 2 FAILURE LOW PRESSURE SYSTEM OVER PRESSURE LOW FOAM LEVEL LOW FUEL FAIL TO START HIGH ENGINE TEMP LOW OIL PRESSURE ENGINE OVER SPEED ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION ECM WARNING ECM FAILURE HIGH RAW WATER TEMP LOW ENGINE TEMPERATURE FUEL SPILL One Programmable LED Statistics Up to 26 statistical points are record ed to provide a quick revi...

Page 3: ... 32 135 INTERLOCK ON SPEED SWITCH FAULT ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION LOW FUEL LOW FOAM LEVEL LOW OIL PRESSURE ENGINE OVERSPEED HIGH ENGINE TEMPERATURE LOW ENGINE TEMPERATURE LOW RAW WATER FLOW FUEL SPILL ENGINE RUN REMOTE START DELUGE VALVE LOW PRESSURE FAIL TO START CHARGER 1 FAILURE CHARGER 2 FAILURE BATTERY 1 FAILURE BATTERY 2 FAILURE ECM WARNING ECM FAILURE HIGH RAW ...

Page 4: ...Pump Controller Technical Data MD081015EN Main Display Effective April 2015 NOTES 1 Refer to the DIESEL Plus technical manual for details and setup information as well as programming and custom labeling for the Programmable LED s ...

Page 5: ...Dimensions Diesel Plus Engine Controller Technical Data MD081014EN Fuel Level Switch Effective April 2015 3A14119G01 16 inch unit 3A14119G02 45 inch unit Dimensions in Inches ...

Page 6: ... WATER TEMP SW FUEL SOLENOID BATTERY 2 INPUT BATTERY 1 CRANK 100 240VAC POWER BATTERY 2 CRANK FUEL INJECTOR FAIL ECM IN ALTERNATE AUX ANALOG INPUT 4 20MA 2 SETS FORM C OPTION RELAY 2 2 SETS FORM C OPTION RELAY 3 2 SETS FORM C OPTION RELAY 4 2 SETS FORM C OPTION RELAY 5 2 SETS FORM C OPTION RELAY 6 2 SETS FORM C OPTION RELAY 7 2 SETS FORM C OPTION RELAY 8 2 SETS FORM C ENGINE RUN ENERGIZED ALARM CO...

Page 7: ...Engine Board Stranded 14 1 63mm 1 5 9 10 12 301 302 303 304 310 311 312 L N G N A Battery Wire Stranded 10 2 59mm Stranded 8 3 26mm 6 8 11 6 8 11 0 feet to 25 feet 7 62m 25 feet to 50 feet 7 62 15 24m Field Connections BATTERY 1 INPUT FUEL WATER SOLENOID VALVE OIL PRESSURE SW ENGINE RUN SW OVERSPEED SW ENGINE WATER TEMP SW FUEL SOLENOID BATTERY 2 INPUT BATTERY 1 CRANK 100 240VAC POWER BATTERY 2 CR...

Page 8: ...CU AL 2 2 0 500MCM PER Ø CU AL For Proper Cable Size Refer to National Electrical Code NFPA 70 1 63 5 83 mm 1 63 8 25 mm 4 11 12 70 mm 8 25 12 70 mm 9 27 17 96 mm Qty Cable Sizes American Wire Gauge AWG MCM Diameter mm 1 14 1 0 PER Ø CU AL 1 4 4 0 PER Ø CU 1 3 350MCM PER Ø CU AL 2 3 0 250MCM PER Ø CU AL 2 2 0 250 350MCM PER Ø CU AL 2 1 500MCM PER Ø CU AL 3 3 0 400MCM PER Ø CU AL 1 63 5 83 mm 5 83 ...

Page 9: ...LO Powered Louver Contacts Up to 8 0 Amp LX Extra Light Specify Description Ni Ni Cad Batteries P5 Proof Pressure Switch ALCO 19 250 PSI P7 Low Suction Pressure Switch P8 Shutdown Requires P7 Option P10 Pressure Transducer Sea Water P13 Externally Mounted Pressure Transducer R1 Space Heater 120 220V R2 Space Heater c w Thermostat R3 Space Heater c w Humidistat R4 Low Room Temperature Switch R5 Spa...

Page 10: ...contacts Form C rated at 8A 250VAC 30VDC shall be provided for remote indication of 1 ENGINE RUN 10A 2 LOW FUEL 3 AUTO MODE 4 COMMON ALARM B Two 2 FUTURE relays each containing two sets of alarm contacts Form C shall be provid ed Relays can be factory set to indicate a spe cific alarm and shall be field programmable ad justable to meet future site requirements C The Common Alarm relay shall be ene...

Page 11: ...100 characters each which will contin ually scroll across the fourth line of the dis play 7 Remaining time left on active timers D The controller shall be supplied with six 6 green status LED s for the following 1 Engine Run 2 Remote Start 3 Low Pressure 4 Interlock On 5 Deluge Valve 6 One Programmable LED E The controller shall be supplied with twenty 20 red alarm LED s to indicate the following ...

Page 12: ... standard with nine 9 custom inputs two 2 programmable LED indi cators and two 2 future outputs with the ability to add up to another 8 outputs via optional relay boards B The user shall be able to program the future in puts outputs and optional relays through the main programming menu C The inputs shall be selectable based on the fol lowing criteria 1 User selected message or twenty four 24 prede...

Page 13: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K 002 Effective April 2015 ...

Page 14: ...uts 9 4 3 2 Control Input Descriptions 9 4 3 3 Loss of DC Power 10 4 3 4 Speed Switch Malfunction 10 4 3 5 Engine Starter Coil Failure 10 4 3 6 Audible Alarm Silencing 10 4 3 7 Power Failure Alarm 10 4 4 Output Relays 10 4 4 1 Relay Functions 10 4 4 2 Future 1 Future 2 10 4 4 3 Engine Alarm Functions 10 5 PROGRAMMING 10 5 1 Introduction 10 5 2 Navigation 10 6 HISTORY DIAGNOSTICS STATISTICS CONFIGU...

Page 15: ...adian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND ELECTRICAL CONNECTIONS 2 1 Mounting Carefully unpack the controller and inspect thoroughly The Diesel Plus controller is designed for either wall or floor mounting Note that the controller is not free standing and must be mounted with feet or bolted sec...

Page 16: ...ger is fully electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Volt System 1 6 amps 120V 3 2 amps 120V 0 8 amps 240V 1 6 amps 240V 3 1 2 Three Step Charge The battery chargers incorporate a three step charge to guarantee the fastest charge times while opt...

Page 17: ...24 Volt battery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to provide a forced charge to the batteries The Forced Charge function will only activate immediately after applying power to the charger with DIP Switch 8 in the ON position and a battery con...

Page 18: ...luge Valve This green LED will be illuminated after receiving a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Terminals 11 and 35 Low Pressure This green LED will flash when the system pressure has dropped below the programmed low pressure alarm set point Th...

Page 19: ...the LED s on the operator panel Pressing and holding this button will illuminate each LED on the operator panel in successive steps Reset Save Exit The reset save exit button serves two functions Pressing the reset button will reset most alarms that are present on the controller at that time If the alarm condition still exits it will alarm again When the user is in the programming mode pressing th...

Page 20: ...e engine will automatically stop in the case of an OVERSPEED condition All alarms except for FAIL TO START are active in the MANUAL mode CAUTION Only depress Crank 1 or Crank 2 pushbuttons with controller in the MANUAL mode Do not depress the crank pushbuttons in any other mode or while engine is running Doing so can result in serious damage to the engine AUTO Mode A drop in pressure Remote Start ...

Page 21: ...he Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Unconnected When the input is NOT shorted by an external contact or connection The Control Input operations are defined as follows NOTE Terminal 11 is common to all of the inputs outlined below Remote Start Terminal 34 When this input is in the Connected state the Diesel Plus ...

Page 22: ...falls below its pre set level this relay will energize 4 4 2 Future 1 Future 2 The two Form C relays can be programmed for a number of alarm or status conditions Refer to Appendix E b for programming details 4 4 3 Engine Alarm Functions Engine Overspeed An Engine Overspeed alarm will shutdown the engine regardless of the start condition in all modes The signal is sent from the engine to the contro...

Page 23: ...troller will initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running period timer If the system pressure does not exceed the programmed Pressure Stop Point the fire pump motor will continue to run Auto Shutdown must be set to ON Table 1 Programmable Features an...

Page 24: ...o automatically stop the engine after a programmed time It can be programmed to operate based on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the system pressure has reached the programmed Stop Pressure Point If the RPT is programmed to start timing once the en...

Page 25: ... delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has timed out Custom Outputs The optional output relays as well as the Future 1 and 2 relays can be programmed to operate based on generic values The Custom Output Menu will display each output what it is programmed for and if there are any ...

Page 26: ...ime Pressing the up or down arrow buttons will allow navigation showing the most recent message to the oldest message Refer to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statistics The Diesel Plus controller will record a number of statistical points for ...

Page 27: ...first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved to the storage device Refer to Table 6 for the file nomenclature The csv file is a comma separated values file that can be opened using standard spreadsheet word processor or database programs The txt files can be opened using standard te...

Page 28: ...h line of the display The message can be up to one hundred 100 characters in length Column B contains the message type reference number Refer to Table 7 for the message types Column C and D are used to determine when the custom message will appear Refer to the following for specific notes regarding each tripper point Date and Time Range 1 Column C is used for the date and time that the message wil...

Page 29: ... Events Number Event Number Event 1 Battery 1 2 Failure 16 Relief Valve Open 2 Charger 1 2 Failure 17 Transmitter Failure 3 AC Failure 18 Pump Room Trouble 4 Low Oil Pressure 19 Controller Trouble 5 High Engine Temperature 20 Engine Trouble 6 Overspeed 21 Low Fuel 7 ECM in Alternate 22 Speed Switch Fault 8 Fuel Injection Malfunction 23 Coil 1 2 Failure 9 Not in Auto 24 Electronic Control Module Wa...

Page 30: ...www chfire com APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ª ª ª ª ª ª ª ACK ACK SELECT LANGUAGE ACK GO TO APPENDIX B ACK GO TO APPENDIX C ACK GO TO APPENDIX D ACK GO TO APPENDIX E ACK CONSULT FACTORY ACK GO TO APPENDIX F ACK ...

Page 31: ...l 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 19 APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ª ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK ACK ACK SET MINUTES ACK ACK NEXT MENU ITEM ª MENU MENU NEXT MENU ITEM NEXT MENU ITEM ...

Page 32: ... NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ª ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU AUTO SHUTDOWN ACK SET AUTO SHUTDOWN ACK NEXT MENU ITEM MENU PROOF PRESSURE SWITCH ACK SET PROOF PRESSURE SWITCH ACK NEXT MENU ITEM MENU ENABLED ON FOAM SYSTEMS ONLY LOW SUCTION SHUTDOWN ACK SET LOW...

Page 33: ...RUN PERIOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM ª MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK MENU WEEKLY TEST TIMER ACK SET WEEKLY TEST TIMER ACK MENU AC FAILURE ALARM ACK SET AC FAIL ALARM TIMER NEXT MENU ITEM MENU ACK ª ª SET RUN TIME ACK NEXT MENU ITEM AC FAILURE START ACK SET AC...

Page 34: ...ire Pump Controller 22 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ª ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E b ª MENU MENU NEXT MENU ITEM CUSTOM LIGHTS ª ACK GO TO APPENDIX E c MENU ...

Page 35: ... TIM ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO LG IH T A C K N EXT M EN U ITEM M EN U LATC H A C K SET LATC H A C K M EN U N O R M AL IN PU T STATE ª A C K SET N O R M AL IN PU T STATE A C K M EN U ª ª ª ª A C K A C K N EXT M EN U ITEM ª SET ...

Page 36: ...UTPUTS MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER NEXT MENU ITEM MENU ACK ª ª NEXT MENU ITEM NEXT MENU ITEM ACK ACK SET TIMER STYLE SET DELAY TIME ACK ACK ª LATCHED RELAY ACK SET LATCHED RELAY ACK MENU NEXT MENU ITEM ª ...

Page 37: ...anual IM05805019K 002 Diesel Engine Fire Pump Controller Effective April 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 25 APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MENU MENU ACK ACK ...

Page 38: ...tive April 2015 Diesel Engine Fire Pump Controller 26 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT BUTTON 2 SELECT BUTTON 3 SELECT BUTTON 4 ...

Page 39: ...l 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 27 APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK SELECT VIEW ACK SELECT MESSAGE TO ENABLE DISABLE ACK SELECT ENABLE DISABLE ACK MENU ...

Page 40: ...Fire Pump Controller 28 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7 8 and 11 use the following 10 AWG 0 to 25 7 62 m 8 AWG 25 to 50 15 2 m ...

Page 41: ...gnal has been received from the engine Engine Stopped The engine run signal is no longer being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal before the completion of the c...

Page 42: ...t will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine will crank and start the Engine Run annunciator will illuminate Pres the STOP pushbutton Wait for the engine to stop Turn the mode selector switch to the Manual position Press the Crank 2 pushbutton The Engine will crank and start ...

Page 43: ...ton The engine will stop NOTE Engine will shutdown if Low Oil Pressure High Water Temp or Overspeed alarms are detected during the engine test 9 4 Weekly Exerciser Test Turn the mode selector switch to the OFF position To test the Weekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time ...

Page 44: ...add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands